
BRAKES
A
SECTION
BRAKE SYSTEM
BR B
C
D
E
CONTENTS
REGULAR GRADE BRAKE PAD .............................................................14
. BR
BRAKE PAD : Inspection and Adjustment ..............14 .
SYMPTOM DIAGNOSIS .............................. 3
.
DISC ROTOR ............................................................14
.
G
NOISE, VIBRATION AND HARSHNESS DISC ROTOR : Inspection and Adjustment ............14 .
(NVH) TROUBLESHOOTING ............................ 3
.
NVH Troubleshooting Chart ..................................... 3
.
REAR DRUM BRAKE ....................................... 16
H
BRAKE LINING .........................................................16
.
PRECAUTION .............................................. 4
. BRAKE LINING : Inspection ...................................16 .
PRECAUTIONS .................................................. 4
. BRAKE DRUM ..........................................................16
. I
Precaution for Supplemental Restraint System BRAKE DRUM : Inspection ....................................16 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................. 4
. REMOVAL AND INSTALLATION .............. 17
.
Precaution Necessary for Steering Wheel Rota- J
tion after Battery Disconnect .................................... 4. BRAKE PEDAL ................................................. 17
Precaution for Procedure without Cowl Top Cover 5 ...... Exploded View ........................................................17
.
Precaution for Brake System ................................... 5 . Removal and Installation ........................................18
. K
Inspection and Adjustment .....................................18 .
PREPARATION ........................................... 6
.
BRAKE PIPING ................................................. 20
PREPARATION .................................................. 6
. L
Commercial Service Tool ......................................... 6
. FRONT ......................................................................20
.
FRONT : Exploded View ........................................20 .
PERIODIC MAINTENANCE ......................... 7
. FRONT : Hydraulic Piping ......................................21 . M
FRONT : Removal and Installation .........................21 .
BRAKE PEDAL .................................................. 7
. FRONT : Inspection ................................................22 .
Inspection and Adjustment ....................................... 7
.
REAR ........................................................................22
. N
BRAKE FLUID ...................................................10
. REAR : Exploded View ...........................................22 .
Inspection ............................................................... 10
. REAR : Hydraulic Piping .........................................23 .
Draining .................................................................. 10
. REAR : Removal and Installation ...........................23 . O
Refilling .................................................................. 10
. REAR : Inspection ..................................................24 .
Bleeding Brake System .......................................... 11 .
BRAKE MASTER CYLINDER .......................... 25
BRAKE MASTER CYLINDER ...........................12
. Exploded View ........................................................25
. P
Inspection ............................................................... 12
. Removal and Installation ........................................25 .
Disassembly and Assembly ....................................26 .
BRAKE BOOSTER ...........................................13
. Inspection ...............................................................27
.
Inspection ............................................................... 13
.
BRAKE BOOSTER ........................................... 28
FRONT DISC BRAKE .......................................14
. Exploded View ........................................................28
.
Revision: 2009 March BR-1 2009 Z12
Removal and installation ....................................... 28
. Disassembly and Assembly ................................... 41
.
Inspection and Adjustment .................................... 29
. Inspection and Adjustment ..................................... 41
.
VACUUM LINES ............................................... 31
. SERVICE DATA AND SPECIFICATIONS
Exploded View ....................................................... 31
. (SDS) .......................................................... 43
Removal and Installation ....................................... 31 .
Inspection .............................................................. 31
. SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................ 43
.
FRONT DISC BRAKE ....................................... 33
. General Specifications ........................................... 43
.
BRAKE PAD ............................................................ 33
. Brake Pedal ........................................................... 43
.
BRAKE PAD : Exploded View ............................... 33 . Brake Booster ........................................................ 43
.
BRAKE PAD : Removal and Installation ................ 33 . Front Disc Brake .................................................... 43
.
BRAKE PAD : Inspection ....................................... 34 . Rear Drum Brake ................................................... 43
.
Krom
BRAKE CALIPER ASSEMBLY ............................... 34 .
BRAKE CALIPER ASSEMBLY : Exploded View ... 34 SPEC CHANGE INFORMATION ............... 44
BRAKE CALIPER ASSEMBLY : Removal and In-
stallation ................................................................ 35
. DRILLED ALUMINUM PEDAL ......................... 44
.
BRAKE CALIPER ASSEMBLY : Disassembly and Drilled Aluminum Pedal .......................................... 44
.
Assembly ............................................................... 36
.
BRAKE CALIPER ASSEMBLY : Inspection .......... 38 .
REMOVAL AND INSTALLATION .............. 45
REAR DRUM BRAKE ....................................... 39
. DRILLED ALUMINUM PEDAL ......................... 45
.
Removal and Installation of Drilled Aluminum Ped-
Exploded View ....................................................... 39
.
al ............................................................................ 45
.
Removal and Installation ....................................... 39
.
Revision: 2009 March BR-2 2009 Z12
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS > [REGULAR GRADE]
SYMPTOM DIAGNOSIS A
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart INFOID:0000000005015019
B
Use the chart below to find the cause of the symptom. If necessary, repair or replace these parts.
NVH in FAX, RAX and FSU, RSU section
C
D
BR-14, BR-16
BR-14, BR-16
BR-14, BR-16
BR-14, BR-16
BR-14, BR-16
BR-34
BR-14
BR-14
BR-14
BR-14
BR-16
Reference page
NVH in FAX section
NVH in WT section
NVH in WT section
NVH in ST section
E
BR
Pads or lining uneven wear
G
AXLE AND SUSPENSION
Rotor thickness variation
Rotor or drum deflection
Pads or lining damaged
Rotor or drum damage
Rotor or drum rust
Drum out of round
Rotor deformation
Rotor imbalance
Shims damaged
Possible cause and H
ROAD WHEEL
DRIVE SHAFT
SUSPECTED PARTS
Rotor runout
STEERING
I
TIRE
Noise