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BRAKES
A
SECTION
BRAKE CONTROL SYSTEM
BRC B
C
D
E
CONTENTS
VDC/TCS/ABS Component Parts Location .....................................17
. BRC
Component Description ..........................................18
.
BASIC INSPECTION ................................... 4
.
EBD ................................................................... 19
G
DIAGNOSIS AND REPAIR WORKFLOW ......... 4
. System Diagram .....................................................19
.
Work Flow ................................................................ 4
. System Description .................................................19
.
Diagnostic Work Sheet ............................................. 7
. Component Parts Location .....................................20.
Component Description ..........................................21
. H
INSPECTION AND ADJUSTMENT .................... 8
.
DIAGNOSIS SYSTEM [ABS ACTUATOR
ADDITIONAL SERVICE WHEN REPLACING AND ELECTRIC UNIT (CONTROL UNIT)] ....... 22
CONTROL UNIT ......................................................... 8
. I
CONSULT-III Function ...........................................22
.
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ................................. 8 . DTC/CIRCUIT DIAGNOSIS ........................ 27
.
ADDITIONAL SERVICE WHEN REPLACING J
CONTROL UNIT : Special Repair Requirement ...... 8 C1101, C1102, C1103, C1104 WHEEL SEN-
SOR ................................................................... 27
ADJUSTMENT OF STEERING ANGLE SENSOR Description ..............................................................27
.
NEUTRAL POSITION ................................................. 8 . K
DTC Logic ...............................................................27
.
ADJUSTMENT OF STEERING ANGLE SENSOR Diagnosis Procedure ..............................................27 .
NEUTRAL POSITION : Description ......................... 8 .
Special Repair Requirement ...................................29 .
ADJUSTMENT OF STEERING ANGLE SENSOR L
NEUTRAL POSITION : Special Repair Require- C1105, C1106, C1107, C1108 WHEEL SEN-
ment ......................................................................... 8
. SOR ................................................................... 30
Description ..............................................................30
. M
SYSTEM DESCRIPTION ............................ 10
. DTC Logic ...............................................................30
.
VDC ...................................................................10
. Diagnosis Procedure ..............................................30 .
System Diagram ..................................................... 10
. Special Repair Requirement ...................................32 . N
System Description ................................................ 10
. C1109 POWER AND GROUND SYSTEM ........ 33
Component Parts Location ..................................... 11
. Description ..............................................................33
.
Component Description .......................................... 12
. DTC Logic ...............................................................33
. O
TCS ....................................................................13
. Diagnosis Procedure ..............................................33 .
System Diagram ..................................................... 13
. Special Repair Requirement ...................................34 .
System Description ................................................ 13
. P
C1110, C1153, C1170 ABS ACTUATOR AND
Component Parts Location ..................................... 14
.
ELECTRIC UNIT (CONTROL UNIT) ................. 35
Component Description .......................................... 15
.
DTC Logic ...............................................................35
.
ABS ...................................................................16
. Diagnosis Procedure ..............................................35 .
System Diagram ..................................................... 16
. Special Repair Requirement ...................................35 .
System Description ................................................ 16
.
Revision: 2009 March BRC-1 2009 Z12
C1111 ABS MOTOR, MOTOR RELAY SYS- Special Repair Requirement .................................. 54
.
TEM ................................................................... 36
.
Description ............................................................. 36
.
C1145, C1146 YAW RATE/SIDE G SENSOR... 55
Description ............................................................. 55
.
DTC Logic .............................................................. 36
.
DTC Logic .............................................................. 55
.
Diagnosis Procedure ............................................. 36 .
Diagnosis Procedure .............................................. 55 .
Special Repair Requirement .................................. 37 .
Special Repair Requirement .................................. 56 .
C1115 WHEEL SENSOR .................................. 38
.
Description ............................................................. 38
.
C1155 BRAKE FLUID LEVEL SWITCH .......... 58
.
Description ............................................................. 58
.
DTC Logic .............................................................. 38
.
DTC Logic .............................................................. 58
.
Diagnosis Procedure ............................................. 38 .
Diagnosis Procedure .............................................. 58 .
Special Repair Requirement .................................. 39 .
Component Inspection ........................................... 59 .
C1116 STOP LAMP SWITCH ........................... 41
. Special Repair Requirement .................................. 59 .
Description ............................................................. 41
.
DTC Logic .............................................................. 41
.
C1164, C1165 CV SYSTEM ............................. 60
.
Description ............................................................. 60
.
Diagnosis Procedure ............................................. 41 .
DTC Logic .............................................................. 60
.
Component Inspection ........................................... 42 .
Diagnosis Procedure .............................................. 60 .
Special Repair Requirement .................................. 42 .
Special Repair Requirement .................................. 61 .
C1120, C1122, C1124, C1126 IN ABS SOL .... 43
.
Description ............................................................. 43
.
C1166, C1167 SV SYSTEM ............................. 62
.
DTC Logic .............................................................. 43
. Description ............................................................. 62
.
Diagnosis Procedure ............................................. 43 . DTC Logic .............................................................. 62
.
Special Repair Requirement .................................. 44 . Diagnosis Procedure .............................................. 62 .
Special Repair Requirement .................................. 63 .
C1121, C1123, C1125, C1127 OUT ABS SOL... 45
Description ............................................................. 45
.
U1000, U1002 CAN COMM CIRCUIT .............. 64
.
DTC Logic .............................................................. 45
. Description ............................................................. 64
.
Diagnosis Procedure ............................................. 45 . DTC Logic .............................................................. 64
.
Special Repair Requirement .................................. 46 . Diagnosis Procedure .............................................. 64 .
Special Repair Requirement .................................. 64 .
C1130 ENGINE SIGNAL .................................. 47
.
Description ............................................................. 47
.
POWER SUPPLY AND GROUND CIRCUIT .... 65
.
DTC Logic .............................................................. 47
. Description ............................................................. 65
.
Diagnosis Procedure ............................................. 47 . Diagnosis Procedure .............................................. 65 .
Special Repair Requirement .................................. 47 . PARKING BRAKE SWITCH ............................. 67
.
C1140 ACTUATOR RELAY SYSTEM .............. 48
. Description ............................................................. 67
.
Description ............................................................. 48
. Diagnosis Procedure .............................................. 67 .
DTC Logic .............................................................. 48
. Component Inspection ........................................... 67 .
Diagnosis Procedure ............................................. 48 . VDC OFF SWITCH ........................................... 69
.
Special Repair Requirement .................................. 48 . Description ............................................................. 69
.
C1142 PRESS SENSOR .................................. 50
. Diagnosis Procedure .............................................. 69 .
Component Inspection ........................................... 70 .
Description ............................................................. 50
.
Special Repair Requirement .................................. 70 .
DTC Logic .............................................................. 50
.
Diagnosis Procedure ............................................. 50 . ABS WARNING LAMP ..................................... 71
.
Special Repair Requirement .................................. 51 . Description ............................................................. 71
.
C1143 STEERING ANGLE SENSOR ............... 52
. Component Function Check .................................. 71 .
Description ............................................................. 52
. Diagnosis Procedure .............................................. 71 .
DTC Logic .............................................................. 52
. Special Repair Requirement .................................. 71 .
Diagnosis Procedure ............................................. 52 . BRAKE WARNING LAMP ................................ 72
.
Special Repair Requirement .................................. 53 . Description ............................................................. 72
.
C1144 INCOMPLETE STEERING ANGLE Component Function Check .................................. 72 .
Diagnosis Procedure .............................................. 72 .
SENSOR ADJUSTMENT .................................. 54
.
Special Repair Requirement .................................. 72 .
Description ............................................................. 54
.
DTC Logic .............................................................. 54
. VDC OFF INDICATOR LAMP .......................... 74
.
Diagnosis Procedure ............................................. 54 .
Revision: 2009 March BRC-2 2009 Z12
Description ............................................................. 74
. Precaution for Brake System ..................................94
.
Component Function Check ................................... 74 . Precaution for Brake Control ..................................95
. A
Diagnosis Procedure .............................................. 74. Precautions for Harness Repair .............................95
.
Special Repair Requirement .................................. 74 .
PREPARATION .......................................... 97
.
SLIP INDICATOR LAMP ...................................75
. B
Description ............................................................. 75
. PREPARATION ................................................. 97
Component Function Check ................................... 75 . Commercial Service Tools ......................................97
.
Diagnosis Procedure .............................................. 75. C
Special Repair Requirement .................................. 75 . REMOVAL AND INSTALLATION .............. 98
.
ECU DIAGNOSIS INFORMATION ............. 76
. WHEEL SENSOR .............................................. 98
D
FRONT WHEEL SENSOR ........................................98 .
ABS ACTUATOR AND ELECTRIC UNIT
FRONT WHEEL SENSOR : Exploded View ..........98 .
(CONTROL UNIT) .............................................76
. FRONT WHEEL SENSOR : Removal and Instal-
Reference Value .................................................... 76. E
lation .......................................................................98
.
Wiring Diagram - BRAKE CONTROL SYSTEM -.... 80
Fail-Safe ................................................................. 84
. REAR WHEEL SENSOR ..........................................99 .
DTC Inspection Priority Chart ................................ 85 . REAR WHEEL SENSOR : Exploded View .............99 . BRC
DTC Index .............................................................. 86
. REAR WHEEL SENSOR : Removal and Installa-
tion ..........................................................................99
.
SYMPTOM DIAGNOSIS ............................. 87
.
SENSOR ROTOR ............................................ 100 G
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY ....................................................87
. FRONT SENSOR ROTOR ...................................... 100 .
Diagnosis Procedure .............................................. 87
. FRONT SENSOR ROTOR : Removal and Instal- H
lation ..................................................................... 100
.
UNEXPECTED PEDAL REACTION .................88
. FRONT SENSOR ROTOR : Disassembly and As-
Diagnosis Procedure .............................................. 88
. sembly .................................................................. 100
.
I
THE BRAKING DISTANCE IS LONG ...............89
. REAR SENSOR ROTOR ........................................ 100 .
Diagnosis Procedure .............................................. 89
. REAR SENSOR ROTOR : Removal and Installa-
tion ........................................................................ 100
. J
ABS FUNCTION DOES NOT OPERATE ..........90
. REAR SENSOR ROTOR : Disassembly and As-
Diagnosis Procedure .............................................. 90
. sembly .................................................................. 100
.
PEDAL VIBRATION OR ABS OPERATION ABS ACTUATOR AND ELECTRIC UNIT K
SOUND OCCURS .............................................91
. (CONTROL UNIT) ........................................... 101
Diagnosis Procedure .............................................. 91
. Exploded View ...................................................... 101
.
Removal and Installation ...................................... 101 . L
VEHICLE JERKS DURING VDC/TCS/ABS
Adjustment ............................................................ 102
.
CONTROL .........................................................92
.
Diagnosis Procedure .............................................. 92
. YAW RATE/SIDE G SENSOR ........................ 103
Exploded View ...................................................... 103
. M
NORMAL OPERATING CONDITION ................93
. Removal and Installation ...................................... 103
.
Description ............................................................. 93
.
STEERING ANGLE SENSOR ......................... 104 N
PRECAUTION ............................................. 94
. Exploded View ...................................................... 104
.
PRECAUTIONS .................................................94
. Removal and Installation ...................................... 104 .
Adjustment ............................................................ 104
.
Precaution for Supplemental Restraint System O
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- VDC OFF SWITCH .......................................... 105
SIONER" ................................................................ 94
. Removal and Installation ...................................... 105
.
Precaution for Procedure without Cowl Top Cover 94 .... P
Revision: 2009 March BRC-3 2009 Z12
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [VDC/TCS/ABS]
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000005015112
PRECAUTIONS FOR DIAGNOSIS
If steering angle sensor, steering system parts, suspension system parts, ABS actuator and electric unit (con-
trol unit) or tires have been replaced, or if wheel alignment has been adjusted, be sure to adjust neutral posi-
tion of steering angle sensor before driving. Refer to BRC-8, "ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Description".
Revision: 2009 March BRC-4 2009 Z12
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [VDC/TCS/ABS]
OVERALL SEQUENCE
A
B
C
D
E
BRC
G
H
I
J
K
L
M
N
O
JPFIC0059GB
P
DETAILED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the diagnosis work sheet. Refer to BRC-7, "Diagnostic Work Sheet".
>> GO TO 2.
Revision: 2009 March BRC-5 2009 Z12
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [VDC/TCS/ABS]
2.PERFORM THE SELF-DIAGNOSIS
Check the DTC display with the self-diagnosis function.
Is there any DTC displayed?
YES >> GO TO 3.
NO >> GO TO 4.
3.PERFORM THE SYSTEM DIAGNOSIS
Perform the diagnosis applicable to the displayed DTC. Refer to BRC-86, "DTC Index".
>> GO TO 7.
4.CHECK THE SYMPTOM THAT IS NOT CONSIDERED A SYSTEM MALFUNCTION
Check that the symptom is a normal operation that is not considered a system malfunction. Refer to BRC-93,
"Description".
Is the symptom a normal operation?
YES >> INSPECTION END
NO >> GO TO 5.
5.CHECK THE WARNING LAMP AND INDICATOR LAMP FOR ILLUMINATION
Check that the warning lamp and indicator lamp illuminate.
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