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ENGINE

SECTION
STARTING SYSTEM
STR STR

E
CONTENTS
BASIC INSPECTION ................................... 2
. STARTING SYSTEM ......................................... 12 F
Wiring Diagram - STARTING SYSTEM (WITH IN-
DIAGNOSIS AND REPAIR WORKFLOW ......... 2
. TELLIGENT KEY) - ................................................12
.
Work Flow ................................................................ 2
. Wiring Diagram - STARTING SYSTEM (WITH- G
OUT INTELLIGENTKEY) - .....................................15.
SYSTEM DESCRIPTION ............................. 5
.
SYMPTOM DIAGNOSIS ............................. 18
.
STARTING SYSTEM .......................................... 5
. H
STARTING SYSTEM ......................................... 18
M/T .............................................................................. 5
.
Symptom Table ......................................................18
.
M/T : System Diagram ............................................. 5 .
M/T : System Description ......................................... 5 . I
PRECAUTION ............................................. 19
.
M/T : Component Parts Location ............................. 6 .
M/T : Component Description .................................. 6 . PRECAUTIONS ................................................. 19
Precaution for Supplemental Restraint System J
CVT ............................................................................. 6
. (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
CVT : System Diagram (With Intelligent Key) .......... 7 . SIONER" ................................................................19
.
CVT : System Diagram (Without Intellgent Key) ...... 7
CVT : System Description (With Intelligent Key) ...... 7 K
PREPARATION .......................................... 20
.
CVT : System Description (Without Intelligent
Key) .......................................................................... 8
. PREPARATION ................................................. 20
CVT : Component Parts Location ............................ 8 . Special Service Tools .............................................20
. L
CVT : Component Description (With Intellgent Commercial Service Tools ......................................20
.
Key) .......................................................................... 8
.
CVT : Component Description (Without Intelligent REMOVAL AND INSTALLATION .............. 21
. M
Key) .......................................................................... 9
.
STARTER MOTOR ........................................... 21
DTC/CIRCUIT DIAGNOSIS ........................ 10
. Exploded View ........................................................21
.
Removal and Installation ........................................22 . N
B TERMINAL CIRCUIT .....................................10
. Inspection ...............................................................23
.
Description ............................................................. 10
.
Diagnosis Procedure .............................................. 10. SERVICE DATA AND SPECIFICATIONS
O
(SDS) ........................................................... 24
.
S CONNECTOR CIRCUIT .................................11
.
Description ............................................................. 11
. SERVICE DATA AND SPECIFICATIONS
Diagnosis Procedure .............................................. 11. (SDS) ................................................................. 24 P
Starter Motor ..........................................................24
.

Revision: 2009 March STR-1 2009 Z12
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000005048944

OVERALL SEQUENCE

JSBIA0022GB

DETAILED FLOW

Revision: 2009 March STR-2 2009 Z12
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter motor and alternator test segments must be A
done as a set from start to finish.
1.DIAGNOSIS WITH STARTING/CHARGING SYSTEM TESTER
Perform the starting system test with Starting/Charging System Tester (SST: J-44373). For details and operat- STR
ing instructions, refer to Technical Service Bulletin.
Test result
C
CRANKING VOLTAGE NORMAL>>GO TO 2.
CRANKING VOLTAGE LOW>>GO TO 5.
CHARGE BATTERY>>Perform the slow battery charging procedure. (Initial rate of charge is 10A for 12
hours.) Perform battery test again. Refer to Technical Service Bulletin. D
REPLACE BATTERY>>Before replacing battery, clean the battery cable clamps and battery posts. Perform
battery test again. Refer to Technical Service Bulletin. If second test result is "REPLACE BAT-
TERY", then do so. Perform battery test again to confirm repair. E
2. CRANKING CHECK
Check that the starter motor operates correctly.
Does the engine crank normally? F
YES >> GO TO 3.
NO >> GO TO 4.
G
3.ENGINE START CHECK
Check that the engine starts.
Does the engine start? H
YES >> Starter motor is OK. INSPECTION END
NO >> Starter motor is OK. Perform further diagnosis of engine mechanical or engine control system.
Refer EM and EC sections. Once resolved, perform battery test again. I
4.STARTER MOTOR ACTIVATION
Check that the starter motor operates.
J
Does the starter motor turn?
YES >> Check ring gear and starter motor drive pinion. Once resolved, perform battery test again.
NO >> GO TO 7.
K
5.COMPARISON BETWEEN ENGINE COOLANT AND CRANKING VOLTAGE
Compare the engine coolant temperature and the cranking voltage with the specifications.
Minimum Specification of Cranking Voltage Referencing Coolant Temperature
L
Engine coolant temperature [

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