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TRANSMISSION & DRIVELINE
A
TRANSAXLE & TRANSMISSION
SECTION TM B
C
TM
E
CONTENTS
6MT: RS6F94R PREPARATION ................................................. 13 F
Special Service Tools .............................................13
.
SYSTEM DESCRIPTION ............................. 6
. Commercial Service Tools ......................................15
.
G
M/T SYSTEM ...................................................... 6
. PERIODIC MAINTENANCE ....................... 17
.
System Diagram ....................................................... 6
.
System Description .................................................. 7
. GEAR OIL ......................................................... 17
Exploded View ........................................................17 . H
DTC/CIRCUIT DIAGNOSIS ......................... 8
. Inspection ...............................................................17
.
Draining ..................................................................17
.
POSITION SWITCH ............................................ 8
. Refilling ...................................................................17
. I
BACK-UP LAMP SWITCH ......................................... 8 .
REMOVAL AND INSTALLATION .............. 18
.
BACK-UP LAMP SWITCH : Component Parts Lo-
cation ........................................................................ 8
. SIDE OIL SEAL ................................................. 18 J
BACK-UP LAMP SWITCH : Component Inspec- Exploded View ........................................................18
.
tion ........................................................................... 8
. Removal and Installation ........................................18 .
Inspection ...............................................................18
. K
PARK/NEUTRAL POSITION (PNP) SWITCH ............ 8 .
PARK/NEUTRAL POSITION (PNP) SWITCH : CONTROL LINKAGE ........................................ 19
Component Parts Location ....................................... 8
. Exploded View ........................................................19
.
PARK/NEUTRAL POSITION (PNP) SWITCH : Removal and Installation ........................................19 . L
Component Inspection ............................................. 8
. Inspection ...............................................................21
.
SYMPTOM DIAGNOSIS ............................. 10
. AIR BREATHER HOSE .................................... 22 M
Exploded View ........................................................22
.
NOISE, VIBRATION AND HARSHNESS
Removal and Installation ........................................22
.
(NVH) TROUBLESHOOTING ...........................10
.
NVH Troubleshooting Chart ................................... 10
. POSITION SWITCH .......................................... 23 N
Exploded View ........................................................23
.
PRECAUTION ............................................. 11
. Removal and Installation ........................................23
.
PRECAUTIONS .................................................11
. O
UNIT REMOVAL AND INSTALLATION ..... 24
.
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- TRANSAXLE ASSEMBLY ................................ 24
SIONER" ................................................................ 11
. Exploded View ........................................................24
. P
Precaution Necessary for Steering Wheel Rota- Removal and Installation ........................................24 .
tion after Battery Disconnect .................................. 11 . Inspection ...............................................................25
.
Service Notice or Precautions for Manual Tran-
saxle ....................................................................... 12
. UNIT DISASSEMBLY AND ASSEMBLY ... 26
PREPARATION .......................................... 13
. TRANSAXLE ASSEMBLY ................................ 26
Exploded View ........................................................26
.
Revision: 2009 March TM-1 2009 Z12
Disassembly .......................................................... 31
. CVT SYSTEM ................................................... 63
.
Assembly ............................................................... 36
. System Diagram .................................................... 63
.
Component Parts Location .................................... 64.
INPUT SHAFT AND GEAR .............................. 42
.
Exploded View ....................................................... 42
. MECHANICAL SYSTEM .................................. 66
.
Disassembly .......................................................... 42
. Cross-Sectional View ............................................. 66
.
Assembly ............................................................... 43
. System Diagram .................................................... 67
.
Inspection .............................................................. 45
. System Description ................................................ 67
.
Component Parts Location .................................... 71.
MAINSHAFT AND GEAR ................................. 47
. Component Description ......................................... 71
.
Exploded View ....................................................... 47
.
Disassembly .......................................................... 47
. HYDRAULIC CONTROL SYSTEM .................. 73
.
Assembly ............................................................... 48
. System Diagram .................................................... 73
.
Inspection .............................................................. 50
. System Description ................................................ 73
.
Component Parts Location .................................... 74.
REVERSE IDLER SHAFT AND GEAR ............ 52
. Component Description ......................................... 75
.
Exploded View ....................................................... 52
.
Disassembly .......................................................... 52
. CONTROL SYSTEM ......................................... 76
.
Assembly ............................................................... 53
. System Diagram .................................................... 76
.
Inspection .............................................................. 53
. System Description ................................................ 76
.
Component Parts Location .................................... 78.
FINAL DRIVE .................................................... 54
. Component Description ......................................... 79
.
Exploded View ....................................................... 54
.
Disassembly .......................................................... 54
. LOCK-UP AND SELECT CONTROL SYSTEM
Assembly ............................................................... 54
. ... 80
Inspection .............................................................. 55
. System Diagram .................................................... 80
.
System Description ................................................ 80
.
SHIFT FORK AND FORK ROD ........................ 56
. Component Parts Location .................................... 81.
Exploded View ....................................................... 56
. Component Description ......................................... 82
.
Disassembly .......................................................... 56
.
Assembly ............................................................... 56
. SHIFT CONTROL SYSTEM ............................. 83
.
Inspection .............................................................. 56
. System Diagram .................................................... 83
.
System Description ................................................ 83
.
SERVICE DATA AND SPECIFICATIONS Component Parts Location .................................... 84.
(SDS) .......................................................... 57
. Component Description ......................................... 85
.
SERVICE DATA AND SPECIFICATIONS SHIFT LOCK SYSTEM ..................................... 86
.
(SDS) ................................................................. 57
.
General Specification ............................................ 57
. WITH INTELLIGENT KEY SYSTEM ........................ 86 .
CVT: RE0F08B WITH INTELLIGENT KEY SYSTEM : System De-
scription .................................................................. 86
.
BASIC INSPECTION .................................. 58
. WITH INTELLIGENT KEY SYSTEM : Component
Parts Location ........................................................ 87
.
DIAGNOSIS AND REPAIR WORK FLOW ....... 58
. WITH INTELLIGENT KEY SYSTEM : Component
Work Flow .............................................................. 58
. Description ............................................................. 87
.
Diagnostic Work Sheet .......................................... 59 .
WITHOUT INTELLIGENT KEY SYSTEM ................ 88 .
INSPECTION AND ADJUSTMENT .................. 61
. WITHOUT INTELLIGENT KEY SYSTEM : Sys-
tem Description ...................................................... 88
.
TCM REPLACEMENT .............................................. 61 . WITHOUT INTELLIGENT KEY SYSTEM : Com-
TCM REPLACEMENT : Description ...................... 61 . ponent Parts Location ............................................ 90
.
TCM REPLACEMENT : Special Repair Require- WITHOUT INTELLIGENT KEY SYSTEM : Com-
ment ....................................................................... 61
. ponent Description ................................................. 90
.
TRANSAXLE ASSEMBLY REPLACEMENT .......... 61 . ON BOARD DIAGNOSTIC (OBD) SYSTEM .... 91
.
TRANSAXLE ASSEMBLY REPLACEMENT : De- Diagnosis Description ............................................ 91
.
scription ................................................................. 61
.
TRANSAXLE ASSEMBLY REPLACEMENT : DIAGNOSIS SYSTEM (TCM) ........................... 92
.
Special Repair Requirement .................................. 61 . CONSULT-III Function (TRANSMISSION) ............ 92 .
Diagnostic Tool Function ....................................... 95
.
SYSTEM DESCRIPTION ........................... 63
.
Revision: 2009 March TM-2 2009 Z12
DTC/CIRCUIT DIAGNOSIS ........................ 96
. Component Inspection (Lock-up Select Solenoid
Valve) ................................................................... 118
. A
U1000 CAN COMM CIRCUIT ............................96
.
Description ............................................................. 96
. P0745 PRESSURE CONTROL SOLENOID A. 120
DTC Logic .............................................................. 96
. Description ............................................................ 120
.
DTC Logic ............................................................. 120
. B
Diagnosis Procedure .............................................. 96.
Diagnosis Procedure ............................................ 120 .
U1010 CONTROL UNIT (CAN) .........................97
. Component Inspection (Line Pressure Solenoid
Description ............................................................. 97
. Valve) ................................................................... 121
. C
DTC Logic .............................................................. 97
.
Diagnosis Procedure .............................................. 97. P0746 PRESSURE CONTROL SOLENOID A. 122
Description ............................................................ 122
.
P0703 BRAKE SWITCH B ................................98
. TM
DTC Logic ............................................................. 122
.
Description ............................................................. 98
. Diagnosis Procedure ............................................ 122 .
DTC Logic .............................................................. 98
. Component Inspection (Line Pressure Solenoid
Diagnosis Procedure .............................................. 98. Valve) ................................................................... 123
. E
Component Inspection (Stop Lamp Switch) ......... 100 .
P0776 PRESSURE CONTROL SOLENOID B. 124
P0705 TRANSMISSION RANGE SWITCH A .. 101 Description ............................................................ 124
. F
Description ........................................................... 101
. DTC Logic ............................................................. 124
.
DTC Logic ............................................................ 101
. Diagnosis Procedure ............................................ 124 .
Diagnosis Procedure ............................................ 101 . Component Inspection (Secondary Pressure So-
Component Inspection (Park/Neutral Position lenoid Valve) ......................................................... 125
. G
Switch) ................................................................. 103
.
P0778 PRESSURE CONTROL SOLENOID B. 126
P0710 TRANSMISSION FLUID TEMPERA- Description ............................................................ 126
. H
TURE SENSOR A ........................................... 104
. DTC Logic ............................................................. 126
.
Description ........................................................... 104
. Diagnosis Procedure ............................................ 126 .
DTC Logic ............................................................ 104
. Component Inspection (Secondary Pressure So-
I
Diagnosis Procedure ............................................ 105 . lenoid Valve) ......................................................... 127
.
Component Inspection (CVT Fluid Temperature
Sensor) ................................................................. 106
. P0840 TRANSMISSION FLUID PRESSURE
SEN/SW A ....................................................... 128 J
P0715 INPUT SPEED SENSOR A .................. 107
. Description ............................................................ 128
.
Description ........................................................... 107
. DTC Logic ............................................................. 128
.
DTC Logic ............................................................ 107
. Diagnosis Procedure ............................................ 128 . K
Diagnosis Procedure ............................................ 107 .
P0841 TRANSMISSION FLUID PRESSURE
P0720 OUTPUT SPEED SENSOR ................. 110
. SEN/SW A ....................................................... 130
Description ........................................................... 110
. Description ............................................................ 130
. L
DTC Logic ............................................................ 110
. DTC Logic ............................................................. 130
.
Diagnosis Procedure ............................................ 110 . Diagnosis Procedure ............................................ 130 .
Component Inspection (Line Pressure Solenoid M
P0725 ENGINE SPEED ................................... 113
. Valve) ................................................................... 131
.
Description ........................................................... 113
.
Component Inspection (Secondary Pressure So-
DTC Logic ............................................................ 113
. lenoid Valve) ......................................................... 131
.
Diagnosis Procedure ............................................ 113 . N
P0868 TRANSMISSION FLUID PRESSURE . 132
P0740 TORQUE CONVERTER ....................... 114
. Description ............................................................ 132
.
Description ........................................................... 114
. DTC Logic ............................................................. 132
. O
DTC Logic ............................................................ 114
. Diagnosis Procedure ............................................ 132 .
Diagnosis Procedure ............................................ 115 . Component Inspection (Line Pressure Solenoid
Component Inspection (Torque Converter Clutch Valve) ................................................................... 133
.
Solenoid Valve) .................................................... 116
. P
Component Inspection (Secondary Pressure So-
P0744 TORQUE CONVERTER ....................... 117
. lenoid Valve) ......................................................... 133
.
Description ........................................................... 117
. P1701 TCM ...................................................... 135
DTC Logic ............................................................ 117
.
Description ............................................................ 135
.
Diagnosis Procedure ............................................ 117 .
DTC Logic ............................................................. 135
.
Component Inspection (Torque Converter Clutch
Diagnosis Procedure ............................................ 135 .
Solenoid Valve) .................................................... 118
.
Revision: 2009 March TM-3 2009 Z12
P1705 TP SENSOR ........................................ 138
. TCM ................................................................. 162
.
Description ............................................................138
. Reference Value .................................................. 162 .
DTC Logic .............................................................138
. Wiring Diagram - CVT CONTROL SYSTEM - ..... 167 .
Diagnosis Procedure ............................................138 . Fail-safe ............................................................... 172
.
DTC Inspection Priority Chart .............................. 174 .
P1722 VEHICLE SPEED ................................ 139
. DTC Index ............................................................ 174
.
Description ............................................................139
.
DTC Logic .............................................................139
. SYMPTOM DIAGNOSIS ........................... 176
Diagnosis Procedure ............................................139 .
SYSTEM SYMPTOM ....................................... 176
.
P1723 SPEED SENSOR ................................. 140
. Symptom Table .................................................... 176
.
Description ............................................................140
.
DTC Logic .............................................................140
. PRECAUTION ........................................... 188
Diagnosis Procedure ............................................140 .
PRECAUTIONS ............................................... 188
.
P1726 THROTTLE CONTROL SIGNAL ........ 142
. Precaution for Supplemental Restraint System
Description ............................................................142
. (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
DTC Logic .............................................................142
. SIONER" .............................................................. 188
.
Diagnosis Procedure ............................................142 . Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect ................................ 188 .
P1740 SELECT SOLENOID ........................... 143
. Precaution for Procedure without Cowl Top Cover. 189
Description ............................................................143
. Precaution for On Board Diagnosis (OBD) System
DTC Logic .............................................................143
. of CVT and Engine ............................................... 189 .
Diagnosis Procedure ............................................144 . Precaution for TCM and Transaxle Assembly Re-
Component Inspection (Lock-up Select Solenoid placement ............................................................ 189
.
Valve) ...................................................................144
. Precaution ............................................................ 189
.
Removal and Installation Procedure for CVT Unit
P1777 STEP MOTOR ..................................... 146
. Connector ............................................................ 190
.
Description ............................................................146
.
Service Notice or Precaution ............................... 191 .
DTC Logic .............................................................146
.
ATFTEMP COUNT Conversion Table ................. 191 .
Diagnosis Procedure ............................................146 .
Component Inspection (Step Motor) .....................147 . PREPARATION ......................................... 193
P1778 STEP MOTOR ..................................... 149
. PREPARATION ............................................... 193
.
Description ............................................................149
. Special Service Tools .......................................... 193
.
DTC Logic .............................................................149
. Commercial Service Tools ................................... 193
.
Diagnosis Procedure ............................................149 .
PERIODIC MAINTENANCE ...................... 194
OVERDRIVE CONTROL SWITCH ................. 151
.
Description ............................................................151
. CVT FLUID ...................................................... 194
.
Component Function Check .................................151 . Inspection ............................................................. 194
.
Diagnosis Procedure ............................................151 . Changing .............................................................. 195
.
Component Inspection (Overdrive Control Switch)
..153 STALL TEST ................................................... 196
.
Inspection and Judgment ..................................... 196
.
SHIFT POSITION INDICATOR CIRCUIT ....... 154
.
Description ............................................................154
. LINE PRESSURE TEST .................................. 197
.
Component Function Check .................................154 . Inspection and Judgment ..................................... 197
.
Diagnosis Procedure ............................................154 .
ROAD TEST .................................................... 199
.
SHIFT LOCK SYSTEM ................................... 155
. Description ........................................................... 199
.
Description ............................................................155
. Check before Engine Is Started ........................... 199 .
Wiring Diagram - SHIFT LOCK SYSTEM - ...........156 . Check at Idle ........................................................ 199
.
Component Function Check .................................157 . Cruise Test ........................................................... 200
.
Diagnosis Procedure ............................................158 .
Component Inspection (Stop Lamp Switch) .........160 .
CVT POSITION ................................................ 203
.
Component Inspection (Shift Lock Solenoid) .......161 . Inspection and Adjustment ................................... 203
.
Component Inspection (Park Position Switch) .....161 . REMOVAL AND INSTALLATION ............. 204
ECU DIAGNOSIS INFORMATION ............ 162
. CVT SHIFT SELECTOR .................................. 204
.
Exploded View ..................................................... 204
.
Revision: 2009 March TM-4 2009 Z12
Removal and Installation ...................................... 204 . WATER HOSE : Removal and Installation ........... 218 .
Disassembly and Assembly ................................. 206 . WATER HOSE : Inspection .................................. 219
. A
Inspection ............................................................. 206
.
CVT FLUID COOLER HOSE .................................. 219 .
CONTROL CABLE .......................................... 207
. CVT FLUID COOLER HOSE : Exploded View ..... 219 .
Exploded View ..................................................... 207
. CVT FLUID COOLER HOSE : Removal and In- B
Removal and Installation ...................................... 207 . stallation ............................................................... 220
.
Inspection ............................................................. 208
. CVT FLUID COOLER HOSE : Inspection ............ 221 .
C
KEY INTERLOCK CABLE .............................. 209
. CVT OIL WARMER ................................................. 221
.
Exploded View ..................................................... 209
. CVT OIL WARMER : Exploded View ................... 222 .
Removal and Installation ...................................... 209 . CVT OIL WARMER : Removal and Installation .... 222 .
CVT OIL WARMER : Inspection ........................... 222 . TM
Inspection ............................................................. 210
.
TCM ................................................................. 211
. UNIT REMOVAL AND INSTALLATION ... 223
.
Exploded View ..................................................... 211
. E
Removal and Installation ...................................... 211 . TRANSAXLE ASSEMBLY .............................. 223
Adjustment ........................................................... 211
. Exploded View ...................................................... 223
.
Removal and Installation ...................................... 223
.
AIR BREATHER HOSE ................................... 212
. Inspection and Adjustment ................................... 225 . F
Removal and Installation ...................................... 212
.
UNIT DISASSEMBLY AND ASSEMBLY . 227
OIL PAN .......................................................... 213
. G
Exploded View ..................................................... 213
. TORQUE CONVERTER .................................. 227
Removal and Installation ...................................... 213 . Disassembly ......................................................... 227
.
Inspection ............................................................. 214
. Assembly .............................................................. 227
.
Inspection ............................................................. 227
. H
PRIMARY SPEED SENSOR ........................... 215
.
Exploded View ..................................................... 215
. SERVICE DATA AND SPECIFICATIONS
Removal and Installation ...................................... 215 . (SDS) ......................................................... 228
. I
Inspection ............................................................. 215
.
SERVICE DATA AND SPECIFICATIONS
SECONDARY SPEED SENSOR ..................... 216
. (SDS) ............................................................... 228
J
Exploded View ..................................................... 216
. General Specification ........................................... 228.
Removal and Installation ...................................... 216 . Vehicle Speed When Shifting Gears .................... 228 .
Inspection ............................................................. 216
. Stall Speed ........................................................... 228
.
Line Pressure ....................................................... 228
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