Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 1998-2002 Approved Nissan Frontier 2000 KA24DE BT

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BT


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                                                                                                                             BODY & TRIM                                       GI




                                                                                                     SECTION                                   BT                              MA

                                                                                                                                                                               EM

                                                                                                                                                                               LC

                                                                                                                                                                               EC
                                                                 CONTENTS
                                                                                                                                                                               FE
PRECAUTIONS AND PREPARATION............................3                                        Standard cab model .........................................22
  Service Notice..............................................................3          Door Trim ...................................................................25
  Supplemental Restraint System (SRS)                                                       Removal ................................................................25         CL
  ``AIR BAG'' ...................................................................3              Door trim (Formed type) ...................................25
PREPARATION................................................................4             Roof Trim ...................................................................28
  Special Service Tools ..................................................4                 Removal -- Headlining .........................................28                  MT
  Commercial Service Tools ...........................................4                EXTERIOR .....................................................................30
SQUEAK AND RATTLE TROUBLE DIAGNOSES.........5                                                    1 Hood front sealing rubber ..........................31
  Work Flow....................................................................5                 2 Cowl top seal and cowl top grille...............31                          AT
      Customer Interview .................................................5                      3 Windshield side molding ............................31
      Duplicate The Noise And Test Drive .......................6                                4 Windshield upper molding .........................31
      Check Related Service Bulletins.............................6                              5 Sunroof weatherstrip and lid protector ......31
                                                                                                                                                                               TF
      Locate The Noise And Identify The Root                                                     6 Drip weatherstrip........................................32
      Cause ......................................................................6              7 Body side welt............................................32
                                                                                                                                                                               PD
      Repair The Cause ...................................................6                      8 Door weatherstrip.......................................32
      Confirm The Repair. ................................................7                      9 Door outside molding.................................32
  Generic Squeak and Rattle Troubleshooting ..............7                                      10 Drafter duct ................................................33            FA
      Instrument Panel .....................................................7                    11 Over fender ................................................33
      Center Console .......................................................7                    12 Rear combination lamp..............................33
      Doors.......................................................................7    SEAT ..............................................................................34   RA
      Trunk .......................................................................7     Front Seat ..................................................................34
      Sunroof And Headliner............................................7                 Jump Seat -- King Cab Model..................................37
      Seats .......................................................................8   SUNROOF......................................................................38         BR
      Underhood...............................................................8        WINDSHIELD AND WINDOWS ....................................39
  Diagnostic Worksheet..................................................9                Windshield .................................................................40
GENERAL SERVICING .................................................11                    Side Window..............................................................40
                                                                                                                                                                               ST
  Clip and Fastener ......................................................11             Back Window .............................................................41
BODY END ....................................................................13          Rearview Mirror .........................................................42           RS
  Body Front End..........................................................13           MIRROR .........................................................................43
      Removal -- Front bumper assembly ....................13                            Door Mirror.................................................................43
  Body Rear End ..........................................................16                Removal -- Door mirror........................................43                   BT
      Removal -- Rear bumper assembly.....................16                           CAB AND REAR BODY................................................44
DOOR.............................................................................18      Body Mounting...........................................................44
  Front Door..................................................................18       BODY ALIGNMENT.......................................................45                 HA
INSTRUMENT PANEL...................................................19                    Engine Compartment.................................................46
      Removal -- Instrument panel assembly...............19                                 Measurement ........................................................46
INTERIOR TRIM ............................................................22                Measurement Points .............................................47                 EL
  Side and Floor Trim ...................................................22              Underbody .................................................................48
      Removal -- Body side trim ...................................22                       Measurement ........................................................48
         King cab model.................................................22                      2WD 4WD (Short wheelbase) models..............48
                                                                                                                                                                               IDX
                                           CONTENTS                          (Cont'd.)
 Measurement Points .............................................49           2WD 4WD (Long wheelbase) models ..............50
   2WD 4WD (Short wheelbase) models..............49                         Measurement Points .............................................51
 Measurement ........................................................50       2WD 4WD (Long wheelbase) models ..............51

For seat belt, refer to MA and RS section.
For wiring diagrams of body electrical systems, refer to EL section.




                                                                     BT-2
                              PRECAUTIONS AND PREPARATION

                                            Service Notice                                                          GI
q   When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
    scratches.                                                                                                      MA
q   Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
    or damage them.
q   Apply sealing compound where necessary when installing parts.
                                                                                                                    EM
q   When applying sealing compound, be careful that the sealing compound does not protrude from parts.
q   When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
    vention measures.
                                                                                                                    LC
                                            Supplemental Restraint System (SRS)
                                            ``AIR BAG''                                                             EC
The Supplemental Restraint System ``AIR BAG'', used along with a seat belt, helps to reduce the risk or
severity of injury to the driver and front passenger in a frontal collision. The Supplemental Restraint System
consists of air bag modules (located in the center of the steering wheel and in the instrument panel on the         FE
passenger side), a diagnosis sensor unit, a crash zone sensor (4WD models), warning lamp, wiring harness
and spiral cable.
The vehicle is equipped with a passenger air bag deactivation switch. Because no rear seat exists where a           CL
rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is          MT
enabled and could inflate in a frontal collision. When the switch is turned to the OFF position, the passenger
air bag is disabled and will not inflate in a frontal collision. A passenger air bag OFF indicator on the instru-
ment panel lights up when the passenger air bag is switched OFF. The driver air bag always remains enabled          AT
and is not affected by the passenger air bag deactivation switch.
Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:                                                                                                            TF
q   To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
    in the event of a collision which would result in air bag inflation, all maintenance should be per-
    formed by an authorized NISSAN dealer.                                                                          PD
q   Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
    sonal injury caused by unintentional activation of the system.
q   Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this             FA
    Service Manual. SRS wiring harnesses are covered with yellow insulation either just before the
    harness connectors or on the complete harness, for easy identification.
q   The vehicle is equipped with a passenger air bag deactivation switch which can be operated by                   RA
    the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled and
    will not inflate in a frontal collision. When the passenger air bag is switched ON, the passenger air
    bag is enabled and could inflate in a frontal collision. After SRS maintenance or repair, make sure             BR
    the passenger air bag deactivation switch is in the same position (ON or OFF) as when the vehicle
    arrived for service.
                                                                                                                    ST

                                                                                                                    RS

                                                                                                                    BT

                                                                                                                    HA

                                                                                                                    EL

                                                                                                                    IDX


                                                     BT-3
                                                      PREPARATION

                                                     Special Service Tools
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)               Description
Tool name
(J39570)                                                                               Locating the noise
Chassis Ear




                               ABT465

(J-43980)
Nissan Squeak and Rattle
Kit




                               ABT474


                                                     Commercial Service Tools
Tool number
(Kent-Moore No.)               Description
Tool name
(J-39565)                                                                              Locating the Noise
Engine Ear




                               ABT466




                                                               BT-4
                       SQUEAK AND RATTLE TROUBLE DIAGNOSES

                                             Work Flow                                                                GI

                                                                                                                      MA

                                                                                                                      EM

                                                                                                                      LC

                                                                                                                      EC

                                                                                                                      FE

                                                                                                                      CL

                                                                                                                      MT
                                                                                                            ABT473

CUSTOMER INTERVIEW                                                                                                    AT
Interview the customer, if possible, to determine the conditions that exist when the noise occurs. Use the
Diagnostic Worksheet during the interview to document the facts and conditions when the noise occurs and
any customer's comments; refer to BT-10. This information is necessary to duplicate the conditions that exist         TF
when the noise occurs.
q    The customer may not be able to provide a detail description or location of the noise. Attempt to obtain all
     the facts and conditions that exist when the noise occurs (or does not occur).                                   PD
q    If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
     is concerned about. This can be accomplished by test driving the vehicle with the customer.
q    After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteris-   FA
     tics are provided so the customer, service adviser and technician are all speaking the same language when
     defining the noise.
q    Squeak-(Like tennis shoes on a clean floor)                                                                      RA
Squeak characteristics include the light contact / fast movement / brought on by road conditions / hard sufaces
= higher pitch noise / softer surfaces = lower pitch noises / edge to surface = chirping.
q    Creak-(Like walking on an old wooden floor)                                                                      BR
Creak characteristics include firm contact / slow movement / twisting with a rotational movement / pitch
dependent on materials / often brought on by activity.
q    Rattle-(Like shaking a baby rattle)                                                                              ST
Rattle characteristics include the fast repeated contact / vibration or similar movement / loose parts / missing
clip or fastener / incorrect clearance.
q    Knock-(Like a knock on a door)                                                                                   RS
Knock characteristics include hollow sound / something repeating / often brought on by driver action.
q    Tick-(Like a clock second hand)
Tick characteristics include light contact of light material / loose components / can be caused by driver action      BT
on road conditions.
q    Thump-(Heavy, muffled knock noise)
Thump characteristics include softer knock / dead sound often brought on by activity.                                 HA
q    Buzz-(Like a bumble bee)
Buzz characteristics include high frequency rattle / firm contact.
q    Often the degree of acceptable noise level will vary depending upon the person. A noise that you may judge       EL
     as acceptable may be very irritating to the customer.
q    Weather conditions, especially humidity and temperature, may have a great effect on noise level.
                                                                                                                      IDX


                                                      BT-5
                       SQUEAK AND RATTLE TROUBLE DIAGNOSES
                                  Work Flow (Cont'd)
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or locations of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push / pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle ``twist''.
5) At idle, apply engine load (electric load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with rubber hammer.
q    Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
q    If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
     vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASSIST for Technical Service Bulletins (TSB's) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
    (Chassis Ear : J-39570, Engine Ear : J-39565 and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
q   Removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be broken
or lost during the repair, resulting in the creation of new noise.
q   Tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only tem-
porarily.
q   Feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
    noise.
q   Placing a piece of paper between components that you suspect are causing the noise.
q   Looking for loose components and contact marks.
Refer to Generic Squeak and Rattle Troubleshooting.
REPAIR THE CAUSE
q  If the cause is a loose component, tighten the component securely.
q  If the cause is insufficient clearance between components:
-- Separate components by repositioning or loosening and retightening the component, if possible.
-- insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
   thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
   Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following material are contained in the Nissan Squeak and Rattle Kit (J-43980) Each item can be ordered
separately as needed.
URETHANE PADS (1.5mm thick)
insulates connectors, harness, etc.
76268-9E005 : 100 x 135mm / 76884-71L01 : 60 x 85mm / 76884-71L02 : 15 x 25mm
INSULATOR (foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000 : 45mm thick, 50 x 50mm / 73982-50Y00 : 10mm thick, 50 x 50mm
INSULATOR (Light foam block)
80845-71L00 : 30mm thick, 30 x 50 mm
FELT CLOTH TAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000 : 15 x 25mm pad / 68239-13E00 : 5mm wide tape roll

                                                       BT-6
                      SQUEAK AND RATTLE TROUBLE DIAGNOSES
                                 Work Flow (Cont'd)
The following materials, not found in the kit, can also be used to repair squeaks and rattles.                    GI
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE                                                                                                   MA
Used in place of UHMW tape that will be visible or not fit.
Note : Will only last a few months.
SILICONE SPRAY                                                                                                    EM
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.                                                                                        LC
CONFIRM THE REPAIR.
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same EC
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
                                           Generic Squeak and Rattle Troubleshooting                              FE
INSTRUMENT PANEL
Most incidents are caused by contact and movement between :
1. The lid A and instrument panel                                                                                 CL
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield                                                                                 MT
5. Instrument panel mounting pins
6. Wiring harness behind the combination meter
7. A/C defroster duct and duct joint                                                                              AT
These incidents can usually be located by tapping or moving the components to duplicate the noise or by press-
ing on the components while driving to stop the noise. Most of these incidents can be repaired by applying felt
cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring harness.       TF
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.                                                                                PD
CENTER CONSOLE
Components to pay attention to include :                                                                          FA
1. Shifter assembly cover to finisher.
2. A/C control unit and cluster lid C
3. Wiring harness behind audio and A/C control unit                                                               RA
The instrument panel repair and isolation procedures also apply to center console.
DOORS                                                                                                             BR
Pay attention to the :
1. Finisher an inner panel making a slapping noise
2. Inside handle escutcheon to door finisher                                                                  ST
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate RS
many of these incidents. You can usually insulate the areas with felt cloth or insulator foam blocks from the
Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
TRUNK                                                                                                             BT
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
1. Trunk lid bumpers out of adjustment                                                                    HA
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket                                                                       EL
Most of these incidents can be repaired by adjusting, securing, or insulating the item(s) or component(s)
causing the noise.
SUNROOF AND HEADLINER                                                                                             IDX
Noises in the sunroof and headliner area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
                                                    BT-7
                      SQUEAK AND RATTLE TROUBLE DIAGNOSES
                                            Generic Squeak and Rattle Troubleshooting
                                            (Cont'd)
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noises it's important to note the position the seat in and the load placed on the seat when
the noise is present.
These conditions should be duplicated when verifying and isolating the cause of the noise.
Cause of seat noise include :
1. Headrest rods and holders
2. A squeak between the seat pad cushion and frame
3. The rear seat back lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noises may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noises include:
1. Any components mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment.
These noises can be difficult to isolate since they can not be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise.
Repair can usually be made by moving, adjusting, securing, or insulating the component causing the noise.




                                                     BT-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES

           Diagnostic Worksheet                GI

                                               MA

                                               EM

                                               LC

                                               EC

                                               FE

                                               CL

                                               MT

                                               AT

                                               TF

                                               PD

                                               FA

                                               RA

                                               BR

                                               ST

                                               RS

                                               BT

                                               HA

                                               EL

                                               IDX

                                      ABT468


                BT-9
SQUEAK AND RATTLE TROUBLE DIAGNOSES
           Diagnostic Worksheet (Cont'd)




                                           ABT469


                 BT-10
                                       GENERAL SERVICING

                                           Clip and Fastener                                                         GI
q    Clips and fasteners in BT section correspond to the following numbers and symbols.
q    Replace any clips and/or fasteners which are damaged during removal or installation.                            MA
    Symbol
                                       Shapes                                    Removal & Installation
     No.
                                                                                                                     EM

                                                                                                                     LC
     C101


                                                                                                                     EC

                                                                  SBF302H                                 SBF367BA   FE

                                                                                                                     CL
     C103

                                                                                                                     MT

                                                                                                                     AT
                                                                   SBT095                                 SBF423H

                                                                                                                     TF

                                                                                                                     PD
     C203



                                                                                                                     FA


                                                                  SBF258G                                  SBF708E
                                                                                                                     RA

                                                                                                                     BR

    CE103
                                                                                                                     ST

                                                                                                                     RS
                                                                  SBF104B                                  SBF147B

                                                                                                                     BT

                                                                                                                     HA

                                                                                                                     EL

                                                                                                                     IDX


                                                  BT-11
         GENERAL SERVICING
           Clip and Fastener (Cont'd)
Symbol
         Shapes                         Removal & Installation
 No.




CG104




                            SBF351C                              SBF352C




CE114                                            --



                            SBF353C




CG101




                            SBF145B                              SBF085B




CR103




                            SBF768B                              SBF770B




CS101




                            SBF078B                              SBF992G




                  BT-12
                                              BODY END

                                          Body Front End                                                    GI
q   When removing or installing hood, place a cloth or other padding on hood. This prevents vehicle body from
    being scratched.                                                                                          MA
q   Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
q   Hood adjustment: Adjust at hinge portion.
q   Hood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to hood
                                                                                                              EM
    locks engaging mechanism.
q   Hood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.
                                                                                                            LC
REMOVAL -- Front bumper assembly
1   Remove screws securing left and right combination lamps and remove the lamps.
2   Remove clips securing front grille and remove the front grille.                                         EC
3   Remove bolts securing left and right bumper stays.
4   Remove bolts securing left and right bumper side brackets.
5   Remove bolts securing left and right bumper side stays.                                                 FE
6   Remove bumper assembly.
    Separate bumper assembly.
                                                                                                            CL

                                                                                                            MT

                                                                                                            AT

                                                                                                            TF

                                                                                                            PD

                                                                                                            FA

                                                                                                            RA

                                                                                                            BR

                                                                                                            ST

                                                                                                            RS

                                                                                                            BT

                                                                                                            HA

                                                                                                            EL

                                                                                                            IDX


                                                 BT-13
  BODY END
Body Front End (Cont'd)




                          ABT419


     BT-14
  BODY END
Body Front End (Cont'd)
                                   GI

                                   MA

                                   EM

                                   LC

                                   EC

                                   FE

                                   CL

                                   MT

                                   AT

                                   TF

                                   PD

                                   FA

                                   RA

                                   BR

                                   ST

                                   RS

                                   BT

                                   HA

                                   EL

                                   IDX

                          ABT330


     BT-15
                                                BODY END

                                            Body Rear End
q   Adjustment: Adjust at hinge portion for proper fit.
q   Lock system adjustment: Adjust striker so that it is in the center of the lock. After adjustment, check trunk
    lid lock operation.
q   After installation, make sure that rear gate opens smoothly.
REMOVAL -- Rear bumper assembly
Remove connectors securing license plate lamps.
 1 Remove nuts securing bumper side stay.     or
 2 Remove bumper assembly.




                                                                                                          ABT492


                                                    BT-16
  BODY END
Body Rear End (Cont'd)
                                  GI

                                  MA

                                  EM

                                  LC

                                  EC

                                  FE

                                  CL

                                  MT

                                  AT

                                  TF

                                  PD

                                  FA

                                  RA

                                  BR

                                  ST

                                  RS

                                  BT

                                  HA

                                  EL

                                  IDX

                         ABT304


     BT-17
                                                   DOOR

                                            Front Door
q   For removal of door trim, refer to ``Door Trim'' in ``INTERIOR TRIM'' for details, BT-25.
q   After adjusting door or door lock, check door lock operation.




                                                                                                ABT305


                                                    BT-18
                                                      INSTRUMENT PANEL

CAUTION:                                                                                                                 GI
q Disconnect both terminals from battery in advance.
q Disconnect air bag module connectors in advance.
q Be careful not to scratch finishers and other parts.                                                                   MA
q Never tamper with or force air bag lid open, as this may adversely affect air bag performance.
REMOVAL -- Instrument panel assembly                                                                                     EM
 Instrument panel assembly                           Combination meter      Audio   A/C & heater control   Console box


 Remove steering wheel. Refer to ST section.                                                                             LC
  1 Steering column cover
    q Remove four screws.
    q Disconnect harness connector.                                                                                      EC
  2 Instrument lower panel driver side
    q Remove two screws.
                                                                                                                         FE
  3 Cluster lid A
    q Remove four screws.
                                                                                                                         CL
  4 Combination meter
    q Remove six screws, then disconnect harness connectors.

                                                                                                                         MT
  5 Glove box assembly
    q Remove two screws.


  6 Remove passenger side air bag module. Refer to RS section.                                                           AT

  7 Instrument stay cover
    q Remove two screws and disconnect harness connectors.                                                               TF
  8 Cluster lid C
    q Remove two screws and disconnect harness connectors.
                                                                                                                         PD
  9 Audio and deck pocket
    q Remove four screws and disconnect harness connectors.
                                                                                                                         FA
 10 ASCD main switch.


 11 Meter cover                                                                                                          RA
     q Remove two screws and disconnect harness connectors.


 12 A/C & heater control
     q Remove four screws and disconnect control cables.                                                                 BR

 13 Front pillar garnish
     q Refer to BT-14.                                                                                                   ST
 14 Instrument panel assembly
     q Remove three nuts and two bolts.
                                                                                                                         RS
 15 Center console assembly
     q Remove five screws.
                                                                                                                         BT
 16 Cup holder assembly
     q Remove four screws.

                                                                                                                         HA
 17 M/T boot assembly
     q Remove four screws.

                                                                                                                         EL

                                                                                                                         IDX


                                                                    BT-19
INSTRUMENT PANEL




                   ABT452


     BT-20
INSTRUMENT PANEL

                            GI

                            MA

                            EM

                            LC

                            EC

                            FE

                            CL

                            MT

                            AT

                            TF

                            PD

                            FA

                            RA

                            BR

                            ST

                            RS

                            BT

                            HA

                            EL

                            IDX

                   ABT404


     BT-21
                                           INTERIOR TRIM

                                          Side and Floor Trim
CAUTION:
Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
REMOVAL -- Body side trim
King cab model
1   Remove   front and jump seats. Refer to ``SEAT'' for details, BT-34, 35.
2   Remove   kicking plates.
3   Remove   dash side lower finishers.
4   Remove   body side welts.
5   Remove   front pillar garnishes.
6   Remove   jack cover.
7   Remove   lower rear pillar garnishes.
8   Remove   seat belt upper guide loop. Refer to ``SEAT BELTS'' in RS section.
9   Remove   upper rear pillar garnishes.

Standard cab model
1   Remove   front seats. Refer to ``SEAT'' for details, BT-34.
2   Remove   kicking plates.
3   Remove   dash side lower finishers.
4   Remove   body side welts.
5   Remove   front pillar garnishes.
6   Remove   seat belt upper guide loop. Refer to ``SEAT BELT'' in RS section.
7   Remove   upper rear garnishes.




                                                  BT-22
INTERIOR TRIM
Side and Floor Trim (Cont'd)
                                        GI

                                        MA

                                        EM

                                        LC

                                        EC

                                        FE

                                        CL

                                        MT

                                        AT

                                        TF

                                        PD

                                        FA

                                        RA

                                        BR

                                        ST

                                        RS

                                        BT

                                        HA

                                        EL

                                        IDX

                               ABT339


     BT-23
INTERIOR TRIM
Side and Floor Trim (Cont'd)




                               ABT340


     BT-24
                                       INTERIOR TRIM

                                       Door Trim                         GI
REMOVAL
Door trim (Formed type)                                                  MA
Remove manual window regulator handle, if equipped.
 1 Remove inside handle escutcheon.                                      EM
 2 Remove door armrest.
 3 Remove screw securing door pull handle.
 4 Remove power window switch, then disconnect the connector.
                                                                         LC
 5 Remove two screws.
 6 Remove clips securing door finisher.
 7 Lift out door finisher.
                                                                         EC

                                                                         FE

                                                                         CL

                                                                         MT

                                                                         AT

                                                                         TF

                                                                         PD

                                                                         FA

                                                                         RA

                                                                         BR

                                                                ABT297
                                                                         ST

                                                                         RS

                                                                         BT

                                                                         HA

                                                                         EL

                                                                         IDX


                                              BT-25
INTERIOR TRIM
Door Trim (Cont'd)




                     ABT298




     BT-26
INTERIOR TRIM
Door Trim (Cont'd)
                              GI

                              MA

                              EM

                              LC

                              EC

                              FE

                              CL

                              MT

                              AT

                              TF

                              PD

                              FA

                              RA

                              BR

                              ST

                              RS

                              BT

                              HA

                              EL

                              IDX

                     ABT299


     BT-27
                                             INTERIOR TRIM

                                            Roof Trim
REMOVAL -- Headlining
1    Remove   front and jump seats if equipped. Refer to ``SEAT'' for details, BT-34, 37.
2    Remove   front seat belt. Refer to ``SEAT BELTS'' in RS section for details.
3    Remove   body side trim. Refer to ``Side and Floor Trim'' for details, BT-22.
4    Remove   sun visors.
5    Remove   interior lamp assembly.
6    Remove   coat hook.
7    Remove   assist grip if equipped.
8    Remove   sunroof if equipped, refer to ``SUNROOF'' for details, BT-38.
9    Remove   clips securing headlining.
10   Remove   headlining.




                                                                                            ABT490




                                                    BT-28
INTERIOR TRIM
Roof Trim (Cont'd)
                              GI

                              MA

                              EM

                              LC

                              EC

                              FE

                              CL

                              MT

                              AT

                              TF

                              PD

                              FA

                              RA

                              BR

                              ST

                              RS

                              BT

                              HA

                              EL

                              IDX

                     ABT402


     BT-29
EXTERIOR




           ABT484


 BT-30
                                           EXTERIOR

1   Hood front sealing rubber                        4   Windshield upper molding                  GI

                                                                                                   MA

                                                                                                   EM

                                                                                                   LC

                                                                                                   EC

                                                                                                   FE
                                        SBT442


                                                                                                   CL
2   Cowl top seal and cowl top grille

                                                                                                   MT

                                                                                                   AT

                                                                                                   TF

                                                                                                   PD
                                                                                          ABT332
                                                                                                   FA
                                        SBT443       5   Sunroof weatherstrip and lid protector
                                                                                                   RA
3   Windshield side molding
                                                                                                   BR

                                                                                                   ST

                                                                                                   RS

                                                                                                   BT

                                                                                          SBT445
                                                                                                   HA

                                        ABT333
                                                                                                   EL

                                                                                                   IDX


                                                 BT-31
                           EXTERIOR

6   Drip weatherstrip




                                                                ABT308

7   Body side welt                   9   Door outside molding




                        ABT309                                  ABT311

8   Door weatherstrip




                        ABT310




                                 BT-32
                                EXTERIOR

10   Drafter duct                                      GI

                                                       MA

                                                       EM

                                                       LC

                                                       EC

                                                       FE
                             ABT347


11   Over fender                                       CL

                                                       MT

                                                       AT

                                                       TF

                                                       PD

                                                       FA

                                                       RA

                                                       BR

                                                       ST

                                                       RS

                                                       BT

                                                       HA

                                              ABT334
                                                       EL
12   Rear combination lamp
Mounted with bolts.                                    IDX


                                      BT-33
                                                  SEAT

q   When removing and installing the seat trim, carefully handle it to keep dirt out and avoid damage.

                                          Front Seat




                                                                                                         ABT324


                                                  BT-34
      SEAT
Front Seat (Cont'd)
                               GI

                               MA

                               EM

                               LC

                               EC

                               FE

                               CL

                               MT

                               AT

                               TF

                               PD

                               FA

                               RA

                               BR

                               ST

                               RS

                               BT

                               HA

                               EL

                               IDX

                      ABT491


     BT-35
      SEAT
Front Seat (Cont'd)




                      ABT422


     BT-36
     SEAT

Jump Seat -- King Cab Model            GI

                                       MA

                                       EM

                                       LC

                                       EC

                                       FE

                                       CL

                                       MT

                                       AT

                                       TF

                                       PD

                                       FA

                                       RA

                                       BR

                                       ST

                                       RS

                                       BT

                                       HA

                                       EL

                                       IDX

                              ABT322


     BT-37
SUNROOF




          ABT326


 BT-38
WINDSHIELD AND WINDOWS

          REMOVAL                                                            GI
          After removing moldings, remove glass using piano wire or power
          cutting tool and an inflatable pump bag.
                                                                          MA
          WARNING:
          When cutting the glass from the vehicle, always wear safety
          glasses and heavy gloves to help prevent glass splinters from
                                                                          EM
          entering your eyes or cutting your hands.
          CAUTION:
          q    Be careful not to scratch the glass when removing.         LC
          q    Do not set or stand the glass on its edge. Small chips may
SBF034B        develop into cracks.
          INSTALLATION                                                       EC
          q  Use genuine Nissan Urethane Adhesive Kit or equivalent
             and follow the instructions furnished with it.
                                                                             FE
          q  While the urethane adhesive is curing, open a door win-
             dow. This will prevent the glass from being forced out by
             passenger compartment air pressure when a door is
             closed.
                                                                             CL
          q  The molding must be installed securely so that it is in
             position and leaves no gap.
          q  Inform the customer that the vehicle should remain sta-         MT
 SBT472      tionary until the urethane adhesive has completely cured
             (preferably 24 hours). Curing time varies with temperature
             and humidity.                                                   AT
          WARNING:
          q  Keep heat and open flames away as primers and adhesive          TF
             are flammable.
          q  The materials contained in the kit are harmful if
             swallowed, and may irritate skin and eyes. Avoid contact        PD
             with the skin and eyes.
          q  Use in an open, well ventilated location. Avoid breathing
             the vapors. They can be harmful if inhaled. If affected by
                                                                             FA
             vapor inhalation, immediately move to an area with fresh
 SBT473      air.
          q  Driving the vehicle before the urethane adhesive has com-
             pletely cured may affect the performance of the wind-
                                                                             RA
             shield in case of an accident.
          CAUTION:                                                           BR
          q  Do not use an adhesive which is past its usable term.
             Shelf life of this product is limited to six months after the
             date of manufacture. Carefully adhere to the expiration or      ST
             manufacture date printed on the box.
          q  Keep primers and adhesive in a cool, dry place. Ideally,
             they should be stored in a refrigerator.                        RS
          q  Do not leave primers or adhesive cartridge unattended
             with their caps open or off.
          q  The vehicle should not be driven for at least 24 hours or       BT
             until the urethane adhesive has completely cured. Curing
             time varies depending on temperature and humidities. The
             curing time will increase under higher temperatures and
                                                                             HA
             lower humidities.

                                                                             EL

                                                                             IDX


                 BT-39
WINDSHIELD AND WINDOWS
    Windshield




                         ABT331


    Side Window




                         ABT345




         BT-40
                                WINDSHIELD AND WINDOWS

                                         Back Window                                                   GI
q   Window glass is held in place by urethane adhesive.
                                                                                                       MA

                                                                                                       EM

                                                                                                       LC

                                                                                                       EC

                                                                                                       FE

                                                                                                       CL

                                                                                                       MT

                                                                                                       AT

                                                                                                       TF

                                                                                                       PD

                                                                                                       FA

                                                                                                       RA

                                                                                                       BR

                                                                                                       ST

                                                                                                       RS


                                                                                              ABT335
                                                                                                       BT

REPAIRING WATER LEAKS FOR WINDSHIELD, SIDE WINDOW AND BACK WINDOW
Leaks can be repaired without removing and reinstalling glass.
                                                                                                       HA
If water is leaking between urethane adhesive material and body or glass, determine the extent of
leakage. This can be done by applying water to the windshield or side window area while pushing glass EL
outward.
To stop the leak, apply primer (if necessary) and then urethane adhesive to the leak point.
                                                                                                       IDX


                                                BT-41
WINDSHIELD AND WINDOWS

         Rearview Mirror
         REMOVAL
         Remove rearview mirror by deflecting spring with screwdriver as
         shown in the figure.




                                 



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