Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 1998-2002 Approved Nissan Frontier 2000 KA24DE BT
<< Back |
HomeMost service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download
Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing.
If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.
Image preview - the first page of the document
>> Download BT documenatation <<Text preview - extract from the document BODY & TRIM GI
SECTION BT MA
EM
LC
EC
CONTENTS
FE
PRECAUTIONS AND PREPARATION............................3 Standard cab model .........................................22
Service Notice..............................................................3 Door Trim ...................................................................25
Supplemental Restraint System (SRS) Removal ................................................................25 CL
``AIR BAG'' ...................................................................3 Door trim (Formed type) ...................................25
PREPARATION................................................................4 Roof Trim ...................................................................28
Special Service Tools ..................................................4 Removal -- Headlining .........................................28 MT
Commercial Service Tools ...........................................4 EXTERIOR .....................................................................30
SQUEAK AND RATTLE TROUBLE DIAGNOSES.........5 1 Hood front sealing rubber ..........................31
Work Flow....................................................................5 2 Cowl top seal and cowl top grille...............31 AT
Customer Interview .................................................5 3 Windshield side molding ............................31
Duplicate The Noise And Test Drive .......................6 4 Windshield upper molding .........................31
Check Related Service Bulletins.............................6 5 Sunroof weatherstrip and lid protector ......31
TF
Locate The Noise And Identify The Root 6 Drip weatherstrip........................................32
Cause ......................................................................6 7 Body side welt............................................32
PD
Repair The Cause ...................................................6 8 Door weatherstrip.......................................32
Confirm The Repair. ................................................7 9 Door outside molding.................................32
Generic Squeak and Rattle Troubleshooting ..............7 10 Drafter duct ................................................33 FA
Instrument Panel .....................................................7 11 Over fender ................................................33
Center Console .......................................................7 12 Rear combination lamp..............................33
Doors.......................................................................7 SEAT ..............................................................................34 RA
Trunk .......................................................................7 Front Seat ..................................................................34
Sunroof And Headliner............................................7 Jump Seat -- King Cab Model..................................37
Seats .......................................................................8 SUNROOF......................................................................38 BR
Underhood...............................................................8 WINDSHIELD AND WINDOWS ....................................39
Diagnostic Worksheet..................................................9 Windshield .................................................................40
GENERAL SERVICING .................................................11 Side Window..............................................................40
ST
Clip and Fastener ......................................................11 Back Window .............................................................41
BODY END ....................................................................13 Rearview Mirror .........................................................42 RS
Body Front End..........................................................13 MIRROR .........................................................................43
Removal -- Front bumper assembly ....................13 Door Mirror.................................................................43
Body Rear End ..........................................................16 Removal -- Door mirror........................................43 BT
Removal -- Rear bumper assembly.....................16 CAB AND REAR BODY................................................44
DOOR.............................................................................18 Body Mounting...........................................................44
Front Door..................................................................18 BODY ALIGNMENT.......................................................45 HA
INSTRUMENT PANEL...................................................19 Engine Compartment.................................................46
Removal -- Instrument panel assembly...............19 Measurement ........................................................46
INTERIOR TRIM ............................................................22 Measurement Points .............................................47 EL
Side and Floor Trim ...................................................22 Underbody .................................................................48
Removal -- Body side trim ...................................22 Measurement ........................................................48
King cab model.................................................22 2WD 4WD (Short wheelbase) models..............48
IDX
CONTENTS (Cont'd.)
Measurement Points .............................................49 2WD 4WD (Long wheelbase) models ..............50
2WD 4WD (Short wheelbase) models..............49 Measurement Points .............................................51
Measurement ........................................................50 2WD 4WD (Long wheelbase) models ..............51
For seat belt, refer to MA and RS section.
For wiring diagrams of body electrical systems, refer to EL section.
BT-2
PRECAUTIONS AND PREPARATION
Service Notice GI
q When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches. MA
q Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.
q Apply sealing compound where necessary when installing parts.
EM
q When applying sealing compound, be careful that the sealing compound does not protrude from parts.
q When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
LC
Supplemental Restraint System (SRS)
``AIR BAG'' EC
The Supplemental Restraint System ``AIR BAG'', used along with a seat belt, helps to reduce the risk or
severity of injury to the driver and front passenger in a frontal collision. The Supplemental Restraint System
consists of air bag modules (located in the center of the steering wheel and in the instrument panel on the FE
passenger side), a diagnosis sensor unit, a crash zone sensor (4WD models), warning lamp, wiring harness
and spiral cable.
The vehicle is equipped with a passenger air bag deactivation switch. Because no rear seat exists where a CL
rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is MT
enabled and could inflate in a frontal collision. When the switch is turned to the OFF position, the passenger
air bag is disabled and will not inflate in a frontal collision. A passenger air bag OFF indicator on the instru-
ment panel lights up when the passenger air bag is switched OFF. The driver air bag always remains enabled AT
and is not affected by the passenger air bag deactivation switch.
Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING: TF
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer. PD
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this FA
Service Manual. SRS wiring harnesses are covered with yellow insulation either just before the
harness connectors or on the complete harness, for easy identification.
q The vehicle is equipped with a passenger air bag deactivation switch which can be operated by RA
the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled and
will not inflate in a frontal collision. When the passenger air bag is switched ON, the passenger air
bag is enabled and could inflate in a frontal collision. After SRS maintenance or repair, make sure BR
the passenger air bag deactivation switch is in the same position (ON or OFF) as when the vehicle
arrived for service.
ST
RS
BT
HA
EL
IDX
BT-3
PREPARATION
Special Service Tools
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
(J39570) Locating the noise
Chassis Ear
ABT465
(J-43980)
Nissan Squeak and Rattle
Kit
ABT474
Commercial Service Tools
Tool number
(Kent-Moore No.) Description
Tool name
(J-39565) Locating the Noise
Engine Ear
ABT466
BT-4
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow GI
MA
EM
LC
EC
FE
CL
MT
ABT473
CUSTOMER INTERVIEW AT
Interview the customer, if possible, to determine the conditions that exist when the noise occurs. Use the
Diagnostic Worksheet during the interview to document the facts and conditions when the noise occurs and
any customer's comments; refer to BT-10. This information is necessary to duplicate the conditions that exist TF
when the noise occurs.
q The customer may not be able to provide a detail description or location of the noise. Attempt to obtain all
the facts and conditions that exist when the noise occurs (or does not occur). PD
q If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
q After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteris- FA
tics are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
q Squeak-(Like tennis shoes on a clean floor) RA
Squeak characteristics include the light contact / fast movement / brought on by road conditions / hard sufaces
= higher pitch noise / softer surfaces = lower pitch noises / edge to surface = chirping.
q Creak-(Like walking on an old wooden floor) BR
Creak characteristics include firm contact / slow movement / twisting with a rotational movement / pitch
dependent on materials / often brought on by activity.
q Rattle-(Like shaking a baby rattle) ST
Rattle characteristics include the fast repeated contact / vibration or similar movement / loose parts / missing
clip or fastener / incorrect clearance.
q Knock-(Like a knock on a door) RS
Knock characteristics include hollow sound / something repeating / often brought on by driver action.
q Tick-(Like a clock second hand)
Tick characteristics include light contact of light material / loose components / can be caused by driver action BT
on road conditions.
q Thump-(Heavy, muffled knock noise)
Thump characteristics include softer knock / dead sound often brought on by activity. HA
q Buzz-(Like a bumble bee)
Buzz characteristics include high frequency rattle / firm contact.
q Often the degree of acceptable noise level will vary depending upon the person. A noise that you may judge EL
as acceptable may be very irritating to the customer.
q Weather conditions, especially humidity and temperature, may have a great effect on noise level.
IDX
BT-5
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow (Cont'd)
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or locations of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push / pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle ``twist''.
5) At idle, apply engine load (electric load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with rubber hammer.
q Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
q If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASSIST for Technical Service Bulletins (TSB's) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear : J-39570, Engine Ear : J-39565 and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
q Removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be broken
or lost during the repair, resulting in the creation of new noise.
q Tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only tem-
porarily.
q Feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
q Placing a piece of paper between components that you suspect are causing the noise.
q Looking for loose components and contact marks.
Refer to Generic Squeak and Rattle Troubleshooting.
REPAIR THE CAUSE
q If the cause is a loose component, tighten the component securely.
q If the cause is insufficient clearance between components:
-- Separate components by repositioning or loosening and retightening the component, if possible.
-- insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following material are contained in the Nissan Squeak and Rattle Kit (J-43980) Each item can be ordered
separately as needed.
URETHANE PADS (1.5mm thick)
insulates connectors, harness, etc.
76268-9E005 : 100 x 135mm / 76884-71L01 : 60 x 85mm / 76884-71L02 : 15 x 25mm
INSULATOR (foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000 : 45mm thick, 50 x 50mm / 73982-50Y00 : 10mm thick, 50 x 50mm
INSULATOR (Light foam block)
80845-71L00 : 30mm thick, 30 x 50 mm
FELT CLOTH TAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000 : 15 x 25mm pad / 68239-13E00 : 5mm wide tape roll
BT-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow (Cont'd)
The following materials, not found in the kit, can also be used to repair squeaks and rattles. GI
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE MA
Used in place of UHMW tape that will be visible or not fit.
Note : Will only last a few months.
SILICONE SPRAY EM
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement. LC
CONFIRM THE REPAIR.
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same EC
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle Troubleshooting FE
INSTRUMENT PANEL
Most incidents are caused by contact and movement between :
1. The lid A and instrument panel CL
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield MT
5. Instrument panel mounting pins
6. Wiring harness behind the combination meter
7. A/C defroster duct and duct joint AT
These incidents can usually be located by tapping or moving the components to duplicate the noise or by press-
ing on the components while driving to stop the noise. Most of these incidents can be repaired by applying felt
cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring harness. TF
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair. PD
CENTER CONSOLE
Components to pay attention to include : FA
1. Shifter assembly cover to finisher.
2. A/C control unit and cluster lid C
3. Wiring harness behind audio and A/C control unit RA
The instrument panel repair and isolation procedures also apply to center console.
DOORS BR
Pay attention to the :
1. Finisher an inner panel making a slapping noise
2. Inside handle escutcheon to door finisher ST
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate RS
many of these incidents. You can usually insulate the areas with felt cloth or insulator foam blocks from the
Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
TRUNK BT
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
1. Trunk lid bumpers out of adjustment HA
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket EL
Most of these incidents can be repaired by adjusting, securing, or insulating the item(s) or component(s)
causing the noise.
SUNROOF AND HEADLINER IDX
Noises in the sunroof and headliner area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
BT-7
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Generic Squeak and Rattle Troubleshooting
(Cont'd)
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noises it's important to note the position the seat in and the load placed on the seat when
the noise is present.
These conditions should be duplicated when verifying and isolating the cause of the noise.
Cause of seat noise include :
1. Headrest rods and holders
2. A squeak between the seat pad cushion and frame
3. The rear seat back lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noises may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noises include:
1. Any components mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment.
These noises can be difficult to isolate since they can not be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise.
Repair can usually be made by moving, adjusting, securing, or insulating the component causing the noise.
BT-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Diagnostic Worksheet GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
ABT468
BT-9
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Diagnostic Worksheet (Cont'd)
ABT469
BT-10
GENERAL SERVICING
Clip and Fastener GI
q Clips and fasteners in BT section correspond to the following numbers and symbols.
q Replace any clips and/or fasteners which are damaged during removal or installation. MA
Symbol
Shapes Removal & Installation
No.
EM
LC
C101
EC
SBF302H SBF367BA FE
CL
C103
MT
AT
SBT095 SBF423H
TF
PD
C203
FA
SBF258G SBF708E
RA
BR
CE103
ST
RS
SBF104B SBF147B
BT
HA
EL
IDX
BT-11
GENERAL SERVICING
Clip and Fastener (Cont'd)
Symbol
Shapes Removal & Installation
No.
CG104
SBF351C SBF352C
CE114 --
SBF353C
CG101
SBF145B SBF085B
CR103
SBF768B SBF770B
CS101
SBF078B SBF992G
BT-12
BODY END
Body Front End GI
q When removing or installing hood, place a cloth or other padding on hood. This prevents vehicle body from
being scratched. MA
q Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
q Hood adjustment: Adjust at hinge portion.
q Hood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to hood
EM
locks engaging mechanism.
q Hood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.
LC
REMOVAL -- Front bumper assembly
1 Remove screws securing left and right combination lamps and remove the lamps.
2 Remove clips securing front grille and remove the front grille. EC
3 Remove bolts securing left and right bumper stays.
4 Remove bolts securing left and right bumper side brackets.
5 Remove bolts securing left and right bumper side stays. FE
6 Remove bumper assembly.
Separate bumper assembly.
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
BT-13
BODY END
Body Front End (Cont'd)
ABT419
BT-14
BODY END
Body Front End (Cont'd)
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
ABT330
BT-15
BODY END
Body Rear End
q Adjustment: Adjust at hinge portion for proper fit.
q Lock system adjustment: Adjust striker so that it is in the center of the lock. After adjustment, check trunk
lid lock operation.
q After installation, make sure that rear gate opens smoothly.
REMOVAL -- Rear bumper assembly
Remove connectors securing license plate lamps.
1 Remove nuts securing bumper side stay. or
2 Remove bumper assembly.
ABT492
BT-16
BODY END
Body Rear End (Cont'd)
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
ABT304
BT-17
DOOR
Front Door
q For removal of door trim, refer to ``Door Trim'' in ``INTERIOR TRIM'' for details, BT-25.
q After adjusting door or door lock, check door lock operation.
ABT305
BT-18
INSTRUMENT PANEL
CAUTION: GI
q Disconnect both terminals from battery in advance.
q Disconnect air bag module connectors in advance.
q Be careful not to scratch finishers and other parts. MA
q Never tamper with or force air bag lid open, as this may adversely affect air bag performance.
REMOVAL -- Instrument panel assembly EM
Instrument panel assembly Combination meter Audio A/C & heater control Console box
Remove steering wheel. Refer to ST section. LC
1 Steering column cover
q Remove four screws.
q Disconnect harness connector. EC
2 Instrument lower panel driver side
q Remove two screws.
FE
3 Cluster lid A
q Remove four screws.
CL
4 Combination meter
q Remove six screws, then disconnect harness connectors.
MT
5 Glove box assembly
q Remove two screws.
6 Remove passenger side air bag module. Refer to RS section. AT
7 Instrument stay cover
q Remove two screws and disconnect harness connectors. TF
8 Cluster lid C
q Remove two screws and disconnect harness connectors.
PD
9 Audio and deck pocket
q Remove four screws and disconnect harness connectors.
FA
10 ASCD main switch.
11 Meter cover RA
q Remove two screws and disconnect harness connectors.
12 A/C & heater control
q Remove four screws and disconnect control cables. BR
13 Front pillar garnish
q Refer to BT-14. ST
14 Instrument panel assembly
q Remove three nuts and two bolts.
RS
15 Center console assembly
q Remove five screws.
BT
16 Cup holder assembly
q Remove four screws.
HA
17 M/T boot assembly
q Remove four screws.
EL
IDX
BT-19
INSTRUMENT PANEL
ABT452
BT-20
INSTRUMENT PANEL
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
ABT404
BT-21
INTERIOR TRIM
Side and Floor Trim
CAUTION:
Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
REMOVAL -- Body side trim
King cab model
1 Remove front and jump seats. Refer to ``SEAT'' for details, BT-34, 35.
2 Remove kicking plates.
3 Remove dash side lower finishers.
4 Remove body side welts.
5 Remove front pillar garnishes.
6 Remove jack cover.
7 Remove lower rear pillar garnishes.
8 Remove seat belt upper guide loop. Refer to ``SEAT BELTS'' in RS section.
9 Remove upper rear pillar garnishes.
Standard cab model
1 Remove front seats. Refer to ``SEAT'' for details, BT-34.
2 Remove kicking plates.
3 Remove dash side lower finishers.
4 Remove body side welts.
5 Remove front pillar garnishes.
6 Remove seat belt upper guide loop. Refer to ``SEAT BELT'' in RS section.
7 Remove upper rear garnishes.
BT-22
INTERIOR TRIM
Side and Floor Trim (Cont'd)
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
ABT339
BT-23
INTERIOR TRIM
Side and Floor Trim (Cont'd)
ABT340
BT-24
INTERIOR TRIM
Door Trim GI
REMOVAL
Door trim (Formed type) MA
Remove manual window regulator handle, if equipped.
1 Remove inside handle escutcheon. EM
2 Remove door armrest.
3 Remove screw securing door pull handle.
4 Remove power window switch, then disconnect the connector.
LC
5 Remove two screws.
6 Remove clips securing door finisher.
7 Lift out door finisher.
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ABT297
ST
RS
BT
HA
EL
IDX
BT-25
INTERIOR TRIM
Door Trim (Cont'd)
ABT298
BT-26
INTERIOR TRIM
Door Trim (Cont'd)
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
ABT299
BT-27
INTERIOR TRIM
Roof Trim
REMOVAL -- Headlining
1 Remove front and jump seats if equipped. Refer to ``SEAT'' for details, BT-34, 37.
2 Remove front seat belt. Refer to ``SEAT BELTS'' in RS section for details.
3 Remove body side trim. Refer to ``Side and Floor Trim'' for details, BT-22.
4 Remove sun visors.
5 Remove interior lamp assembly.
6 Remove coat hook.
7 Remove assist grip if equipped.
8 Remove sunroof if equipped, refer to ``SUNROOF'' for details, BT-38.
9 Remove clips securing headlining.
10 Remove headlining.
ABT490
BT-28
INTERIOR TRIM
Roof Trim (Cont'd)
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
ABT402
BT-29
EXTERIOR
ABT484
BT-30
EXTERIOR
1 Hood front sealing rubber 4 Windshield upper molding GI
MA
EM
LC
EC
FE
SBT442
CL
2 Cowl top seal and cowl top grille
MT
AT
TF
PD
ABT332
FA
SBT443 5 Sunroof weatherstrip and lid protector
RA
3 Windshield side molding
BR
ST
RS
BT
SBT445
HA
ABT333
EL
IDX
BT-31
EXTERIOR
6 Drip weatherstrip
ABT308
7 Body side welt 9 Door outside molding
ABT309 ABT311
8 Door weatherstrip
ABT310
BT-32
EXTERIOR
10 Drafter duct GI
MA
EM
LC
EC
FE
ABT347
11 Over fender CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
ABT334
EL
12 Rear combination lamp
Mounted with bolts. IDX
BT-33
SEAT
q When removing and installing the seat trim, carefully handle it to keep dirt out and avoid damage.
Front Seat
ABT324
BT-34
SEAT
Front Seat (Cont'd)
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
ABT491
BT-35
SEAT
Front Seat (Cont'd)
ABT422
BT-36
SEAT
Jump Seat -- King Cab Model GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
ABT322
BT-37
SUNROOF
ABT326
BT-38
WINDSHIELD AND WINDOWS
REMOVAL GI
After removing moldings, remove glass using piano wire or power
cutting tool and an inflatable pump bag.
MA
WARNING:
When cutting the glass from the vehicle, always wear safety
glasses and heavy gloves to help prevent glass splinters from
EM
entering your eyes or cutting your hands.
CAUTION:
q Be careful not to scratch the glass when removing. LC
q Do not set or stand the glass on its edge. Small chips may
SBF034B develop into cracks.
INSTALLATION EC
q Use genuine Nissan Urethane Adhesive Kit or equivalent
and follow the instructions furnished with it.
FE
q While the urethane adhesive is curing, open a door win-
dow. This will prevent the glass from being forced out by
passenger compartment air pressure when a door is
closed.
CL
q The molding must be installed securely so that it is in
position and leaves no gap.
q Inform the customer that the vehicle should remain sta- MT
SBT472 tionary until the urethane adhesive has completely cured
(preferably 24 hours). Curing time varies with temperature
and humidity. AT
WARNING:
q Keep heat and open flames away as primers and adhesive TF
are flammable.
q The materials contained in the kit are harmful if
swallowed, and may irritate skin and eyes. Avoid contact PD
with the skin and eyes.
q Use in an open, well ventilated location. Avoid breathing
the vapors. They can be harmful if inhaled. If affected by
FA
vapor inhalation, immediately move to an area with fresh
SBT473 air.
q Driving the vehicle before the urethane adhesive has com-
pletely cured may affect the performance of the wind-
RA
shield in case of an accident.
CAUTION: BR
q Do not use an adhesive which is past its usable term.
Shelf life of this product is limited to six months after the
date of manufacture. Carefully adhere to the expiration or ST
manufacture date printed on the box.
q Keep primers and adhesive in a cool, dry place. Ideally,
they should be stored in a refrigerator. RS
q Do not leave primers or adhesive cartridge unattended
with their caps open or off.
q The vehicle should not be driven for at least 24 hours or BT
until the urethane adhesive has completely cured. Curing
time varies depending on temperature and humidities. The
curing time will increase under higher temperatures and
HA
lower humidities.
EL
IDX
BT-39
WINDSHIELD AND WINDOWS
Windshield
ABT331
Side Window
ABT345
BT-40
WINDSHIELD AND WINDOWS
Back Window GI
q Window glass is held in place by urethane adhesive.
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
ABT335
BT
REPAIRING WATER LEAKS FOR WINDSHIELD, SIDE WINDOW AND BACK WINDOW
Leaks can be repaired without removing and reinstalling glass.
HA
If water is leaking between urethane adhesive material and body or glass, determine the extent of
leakage. This can be done by applying water to the windshield or side window area while pushing glass EL
outward.
To stop the leak, apply primer (if necessary) and then urethane adhesive to the leak point.
IDX
BT-41
WINDSHIELD AND WINDOWS
Rearview Mirror
REMOVAL
Remove rearview mirror by deflecting spring with screwdriver as
shown in the figure.
◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo