Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 1998-2002 Approved Nissan Frontier 2001 pd
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PROPELLER SHAFT &
DIFFERENTIAL CARRIER GI
SECTION PD MA
EM
LC
EC
CONTENTS FE
PROPELLER SHAFT ......................................................3 DIFFERENTIAL CASE ..............................................23
CL
Preparation ..................................................................3 DIFFERENTIAL SIDE SHAFT ...................................23
SPECIAL SERVICE TOOLS ........................................3 Inspection...................................................................24 MT
Noise, Vibration and Harshness (NVH) RING GEAR AND DRIVE PINION .............................24
Troubleshooting ...........................................................4 DIFFERENTIAL CASE ASSEMBLY ...........................25
NVH TROUBLESHOOTING CHART ............................4 BEARING ................................................................25 AT
Components.................................................................5 Adjustment .................................................................25
FRONT PROPELLER SHAFT .....................................5 SIDE BEARING PRELOAD .......................................25
REAR PROPELLER SHAFT .......................................6 PINION GEAR HEIGHT AND PINION BEARING TF
On-vehicle Service.......................................................8 PRELOAD ...............................................................27
PROPELLER SHAFT VIBRATION ...............................8 TOOTH CONTACT ...................................................31
APPEARANCE CHECKING ........................................8 Assembly ...................................................................32
Removal and Installation .............................................9 DIFFERENTIAL SIDE SHAFT ...................................32
DIFFERENTIAL CASE ..............................................32
Inspection.....................................................................9
Disassembly.................................................................9
FINAL DRIVE HOUSING ..........................................34 AX
Service Data and Specifications (SDS).....................38
CENTER BEARING ....................................................9
R200A.....................................................................38
JOURNAL ...............................................................10 SU
Assembly ...................................................................11
CENTER BEARING ..................................................11 C200
JOURNAL ...............................................................11 BR
REAR FINAL DRIVE .....................................................40
Service Data and Specifications (SDS).....................13
Preparation ................................................................40
GENERAL SPECIFICATIONS ...................................13
SPECIAL SERVICE TOOLS ......................................40
SERVICE DATA .......................................................13
Noise, Vibration and Harshness (NVH)
ST
Troubleshooting .........................................................42
R200A On-vehicle Service.....................................................43 RS
FRONT FINAL DRIVE ...................................................14 FRONT OIL SEAL REPLACEMENT...........................43
Preparation ................................................................14 REAR COVER GASKET REPLACEMENT..................43
SPECIAL SERVICE TOOLS ......................................14 Components...............................................................44 BT
Noise, Vibration and Harshness (NVH) Removal and Installation ...........................................45
Troubleshooting .........................................................16 REMOVAL ...............................................................45
On-vehicle Service.....................................................16 INSTALLATION........................................................45 HA
FRONT OIL SEAL REPLACEMENT...........................16
Disassembly...............................................................45
REAR COVER GASKET REPLACEMENT..................17 PRE-INSPECTION ...................................................45
Components...............................................................18 DIFFERENTIAL CARRIER ........................................46 SC
DIFFERENTIAL CASE ..............................................48
Removal and Installation ...........................................19
Inspection...................................................................49
REMOVAL ...............................................................19 EL
RING GEAR AND DRIVE PINION .............................49
INSTALLATION........................................................19
DIFFERENTIAL CASE ASSEMBLY ...........................49
Disassembly...............................................................20
BEARING ................................................................49
PRE-INSPECTION ...................................................20
Adjustment .................................................................49
IDX
FINAL DRIVE HOUSING ..........................................20
CONTENTS (Cont'd)
SIDE BEARING PRELOAD .......................................50 Disassembly...............................................................69
PINION GEAR HEIGHT AND PINION BEARING PRE-INSPECTION ...................................................69
PRELOAD ...............................................................51 DIFFERENTIAL CARRIER ........................................70
TOOTH CONTACT ...................................................56 DIFFERENTIAL CASE ..............................................72
Assembly ...................................................................57 Inspection...................................................................73
DIFFERENTIAL CASE ..............................................57 RING GEAR AND DRIVE PINION .............................73
DIFFERENTIAL CARRIER ........................................58 DIFFERENTIAL CASE ASSEMBLY ...........................73
Service Data and Specifications (SDS).....................62 BEARING ................................................................73
C200 .......................................................................62 Limited Slip Differential..............................................74
PREPARATION FOR DISASSEMBLY ........................74
H233B DISASSEMBLY ........................................................74
INSPECTION ...........................................................75
REAR FINAL DRIVE .....................................................64 ADJUSTMENT .........................................................76
Preparation ................................................................64 ASSEMBLY .............................................................78
SPECIAL SERVICE TOOLS ......................................64 Adjustment .................................................................79
Noise, Vibration and Harshness (NVH) PINION GEAR HEIGHT ............................................80
Troubleshooting .........................................................66 TOOTH CONTACT ...................................................83
On-vehicle Service.....................................................67 Assembly ...................................................................84
FRONT OIL SEAL REPLACEMENT...........................67 DIFFERENTIAL CASE ..............................................84
Components...............................................................68 DIFFERENTIAL CARRIER ........................................85
Removal and Installation ...........................................69 Service Data and Specifications (SDS).....................88
REMOVAL ...............................................................69 H233B.....................................................................88
INSTALLATION........................................................69
PD-2
PROPELLER SHAFT
Preparation
Preparation
SPECIAL SERVICE TOOLS
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
NEPD0001
GI
Tool number
(Kent-Moore No.) Description MA
Tool name
KV38108300 Removing and installing propeller shaft lock nut,
(J-44195) and drive pinion lock nut
EM
Companion flange
wrench
LC
NT771
EC
ST3090S000 Removing and installing drive pinion rear inner
( -- ) cone FE
Drive pinion rear inner a: 79 mm (3.11 in) dia.
race puller set b: 45 mm (1.77 in) dia.
1 ST30031000 c: 35 mm (1.38 in) dia.
(J22912-01)
CL
Puller
2 ST30901000
(J26010-01) MT
Base NT527
AT
TF
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PD-3
Symptom
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