Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 1998-2002 Approved Nissan Frontier 2002 PD
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PROPELLER SHAFT &
DIFFERENTIAL CARRIER GI
SECTION PD MA
EM
LC
EC
CONTENTS FE
PROPELLER SHAFT ......................................................3 DIFFERENTIAL CASE ..............................................24
CL
Preparation ..................................................................3 DIFFERENTIAL SIDE SHAFT ...................................25
SPECIAL SERVICE TOOLS ........................................3 Inspection...................................................................26 MT
Noise, Vibration and Harshness (NVH) RING GEAR AND DRIVE PINION .............................26
Troubleshooting ...........................................................4 DIFFERENTIAL CASE ASSEMBLY ...........................26
NVH TROUBLESHOOTING CHART ............................4 BEARING ................................................................26 AT
Components.................................................................5 Adjustment .................................................................26
FRONT PROPELLER SHAFT .....................................5 SIDE BEARING PRELOAD .......................................27
REAR PROPELLER SHAFT .......................................6 PINION GEAR HEIGHT AND PINION BEARING TF
On-vehicle Service.......................................................8 PRELOAD ...............................................................28
PROPELLER SHAFT VIBRATION ...............................8 TOOTH CONTACT ...................................................33
APPEARANCE CHECKING ........................................8 Assembly ...................................................................34
Removal and Installation .............................................9 DIFFERENTIAL SIDE SHAFT ...................................34
DIFFERENTIAL CASE ..............................................34
Inspection.....................................................................9
Disassembly...............................................................10
FINAL DRIVE HOUSING ..........................................36 AX
Service Data and Specifications (SDS).....................40
CENTER BEARING ..................................................10
R200A.....................................................................40
JOURNAL ...............................................................10 SU
Assembly ...................................................................11
CENTER BEARING ..................................................11 C200
JOURNAL ...............................................................12 BR
REAR FINAL DRIVE .....................................................42
Service Data and Specifications (SDS).....................13
Preparation ................................................................42
GENERAL SPECIFICATIONS ...................................13
SPECIAL SERVICE TOOLS ......................................42
SERVICE DATA .......................................................14
Noise, Vibration and Harshness (NVH)
ST
Troubleshooting .........................................................44
R200A On-vehicle Service.....................................................45 RS
FRONT FINAL DRIVE ...................................................15 FRONT OIL SEAL REPLACEMENT...........................45
Preparation ................................................................15 REAR COVER GASKET REPLACEMENT..................45
SPECIAL SERVICE TOOLS ......................................15 Components...............................................................46 BT
Noise, Vibration and Harshness (NVH) Removal and Installation ...........................................47
Troubleshooting .........................................................17 REMOVAL ...............................................................47
On-vehicle Service.....................................................17 INSTALLATION........................................................47 HA
FRONT OIL SEAL REPLACEMENT...........................17
Disassembly...............................................................47
REAR COVER GASKET REPLACEMENT..................18 PRE-INSPECTION ...................................................47
Components...............................................................19 DIFFERENTIAL CARRIER ........................................48 SC
DIFFERENTIAL CASE ..............................................50
Removal and Installation ...........................................20
Inspection...................................................................51
REMOVAL ...............................................................20 EL
RING GEAR AND DRIVE PINION .............................51
INSTALLATION........................................................20
DIFFERENTIAL CASE ASSEMBLY ...........................51
Disassembly...............................................................21
BEARING ................................................................51
PRE-INSPECTION ...................................................21
Adjustment .................................................................51
IDX
FINAL DRIVE HOUSING ..........................................21
CONTENTS (Cont'd)
SIDE BEARING PRELOAD .......................................52 Disassembly...............................................................71
PINION GEAR HEIGHT AND PINION BEARING PRE-INSPECTION ...................................................71
PRELOAD ...............................................................53 DIFFERENTIAL CARRIER ........................................72
TOOTH CONTACT ...................................................58 DIFFERENTIAL CASE ..............................................74
Assembly ...................................................................59 Inspection...................................................................75
DIFFERENTIAL CASE ..............................................59 RING GEAR AND DRIVE PINION .............................75
DIFFERENTIAL CARRIER ........................................60 DIFFERENTIAL CASE ASSEMBLY ...........................75
Service Data and Specifications (SDS).....................64 BEARING ................................................................76
C200 .......................................................................64 Limited Slip Differential..............................................76
PREPARATION FOR DISASSEMBLY ........................76
H233B DISASSEMBLY ........................................................76
INSPECTION ...........................................................78
REAR FINAL DRIVE .....................................................66 ADJUSTMENT .........................................................79
Preparation ................................................................66 ASSEMBLY .............................................................80
SPECIAL SERVICE TOOLS ......................................66 Adjustment .................................................................82
Noise, Vibration and Harshness (NVH) PINION GEAR HEIGHT ............................................82
Troubleshooting .........................................................68 TOOTH CONTACT ...................................................86
On-vehicle Service.....................................................69 Assembly ...................................................................87
FRONT OIL SEAL REPLACEMENT...........................69 DIFFERENTIAL CASE ..............................................87
Components...............................................................70 DIFFERENTIAL CARRIER ........................................88
Removal and Installation ...........................................71 Service Data and Specifications (SDS).....................91
REMOVAL ...............................................................71 H233B.....................................................................91
INSTALLATION........................................................71
PD-2
PROPELLER SHAFT
Preparation
Preparation
SPECIAL SERVICE TOOLS
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
NEPD0001
GI
Tool number
(Kent-Moore No.) Description MA
Tool name
KV38108300 Removing and installing propeller shaft lock nut,
(J-44195) and drive pinion lock nut
EM
Companion flange
wrench
LC
NT771
EC
ST3090S000 Removing and installing drive pinion rear inner
( -- ) cone FE
Drive pinion rear inner a: 79 mm (3.11 in) dia.
race puller set b: 45 mm (1.77 in) dia.
1 ST30031000 c: 35 mm (1.38 in) dia.
(J22912-01)
CL
Puller
2 ST30901000
(J26010-01) MT
Base NT527
KV40106500 Removing wheel bearing, wheel bearing lock nut AT
(J-45073) and ABS sensor rotor
Rear axle shaft bearing
puller
TF
LPD022
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PD-3
Symptom
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