Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 2003-2005 Approved Nissan Frontier 2005 PB
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>> Download PB documenatation <<Text preview - extract from the documentF BRAKES
A
SECTION
PARKING BRAKE SYSTEM
PB B
C
D
E
CONTENTS
PREPARATION .......................................................... 2
. PARKING BRAKE SHOE .......................................... 6 . PB
Commercial Service Tools ....................................... 2. Components ............................................................ 6
.
PARKING BRAKE SYSTEM ..................................... 3 . Removal and Installation ......................................... 6
.
On-Vehicle Service .................................................. 3
. REMOVAL ............................................................ 6
. G
PEDAL STROKE .................................................. 3. INSPECTION AFTER REMOVAL ........................ 7 .
INSPECTION ....................................................... 3
. INSTALLATION .................................................... 7
.
ADJUSTMENT ..................................................... 3
. SERVICE DATA AND SPECIFICATIONS (SDS) ....... 9 .
H
PARKING BRAKE CONTROL .................................. 4 . Parking Drum Brake ................................................ 9
.
Components ............................................................ 4
. Parking Brake Control ............................................. 9
.
Removal and Installation ......................................... 5
.
REMOVAL ............................................................ 5
. I
INSTALLATION .................................................... 5
.
J
K
L
M
Revision: November 2005 PB-1 2005 Frontier
PREPARATION
PREPARATION PFP:00002
Commercial Service Tools EFS004ZU
Tool number Description
(Kent-Moore No.)
Tool name
-- Measuring rear rotor drum to parking
(J-21177-A) brake shoe clearance
Brake drum clearance gauge
WFIA0167E
Power tool Loosening bolts and nuts
PBIC0190E
Revision: November 2005 PB-2 2005 Frontier
PARKING BRAKE SYSTEM
PARKING BRAKE SYSTEM PFP:36010
A
On-Vehicle Service EFS004ZV
PEDAL STROKE
G When parking brake lever is operated with the specified force, make sure the stroke is within the specified B
number of notches. Check by listening and counting the ratchet clicks.
Pedal stroke : 6 - 8 notches [under force of 196 N (20.0 kg, 44.1 lb)]
C
INSPECTION
G Make sure the components are attached properly, checking for looseness or backlash.
G Check parking brake lever assembly for bends, damage and cracks, and replace if necessary. D
G Check cable for wear and damage, and replace if necessary.
G Check parking brake warning lamp switch for malfunction, and replace if necessary. Refer to DI-35, "Wir-
ing Diagram -- WARN --" . E
ADJUSTMENT
1. Remove rear half of the center console. Refer to IP-15, "CENTER CONSOLE" .
2. Rotate adjusting nut and loosen cable until tension is sufficiently PB
released.
G
H
LFIA0247E
I
3. Remove the wheel and tire using power tool.
4. Remove the rotor and measure inner diameter at widest point J
using Tool.
Tool number : -- (J-21177-A)
K
5. Transfer measurement less 0.6 mm to the parking brake shoes
and adjust accordingly.
6. Using wheel nuts, secure the disc to the hub to prevent it from L
tilting.
7. Rotate disc rotor to make sure there is no drag.
8. Adjust cable as follows: M
a. Operate parking brake lever 10 or more times with a force of 490
N (50 kg, 110 lb).
b. Rotate adjusting nut to adjust lever stroke to specification.
Lever stroke : 6 - 8 notches [under force of
196 N (20.0 kg, 44.1 lb)]
c. With parking brake pedal completely disengaged, make sure
there is no drag on the parking brake.
WFIA0166E
Revision: November 2005 PB-3 2005 Frontier
PARKING BRAKE CONTROL
PARKING BRAKE CONTROL PFP:36010
Components EFS004ZW
LFIA0245E
1. Control lever assembly 2. Front cable grommet 3. Left rear cable
4. Pin 5. Right rear cable 6. Return spring
7. Equalizer 8. Front cable 9. Adjusting nut
Revision: November 2005 PB-4 2005 Frontier
PARKING BRAKE CONTROL
Removal and Installation EFS004ZX
REMOVAL A
1. Disconnect return spring from equalizer.
2. Remove right and left rear cables from equalizer.
3. Remove front parking brake cable bolts from under vehicle. B
4. Remove rear half of center console. Refer to IP-15, "CENTER CONSOLE" .
5. Remove four control lever assembly bolts, then remove control lever assembly.
C
6. Remove the front cable grommet and cover from control lever assembly.
7. Remove front cable to contol lever assembly bolt.
8. Remove the control lever assembly adjusting nut, then remove front cable. D
CAUTION:
Do not reuse adjusting nut after removing it.
9. Remove the rear disc rotors. Refer to BR-29, "Removal and Installation of Brake Caliper Assembly and E
Disc Rotor" .
10. Remove parking brake shoes, and remove rear cable from toggle lever. Refer to PB-6, "Removal and
Installation" . PB
11. Remove right and left rear cable bolts and nuts, then remove right and left rear cables.
INSTALLATION
G Installation is in the reverse order of removal. G
CAUTION:
G Do not reuse adjusting nut after removing it
G Install the control lever assembly bolts in the following order:
H
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