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DLK


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BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

                                                                                                                                                                      A




                                                                                       SECTION                   DLKDOOR & LOCK
                                                                                                                                                                      B



                                                                                                                                                                      C


                                                                                                                                                                      D


                                                                                                                                                                      E
                                                                    CONTENTS
BASIC INSPECTION ................................... 4
                                                .                                    COMMON ITEM ........................................................15
                                                                                                                                                     .                F
                                                                                      COMMON ITEM : CONSULT-III Function (BCM -
DIAGNOSIS AND REPAIR WORKFLOW ......... 4
                                  .                                                   COMMON ITEM) ....................................................15
                                                                                                                                                     .
  Work Flow ................................................................ 4
                                                                      .                                                                                               G
                                                                                     DOOR LOCK .............................................................15
                                                                                                                                                        .
INSPECTION AND ADJUSTMENT .................... 7
                                         .                                            DOOR LOCK : CONSULT-III Function (BCM -
                                                                                      DOOR LOCK) .........................................................15
                                                                                                                                                        .
ADDITIONAL SERVICE WHEN REPLACING                                                                                                                                     H
CONTROL UNIT ......................................................... 7
                                                                .                    MULTIREMOTE ENT ................................................16
                                                                                                                                                 .
 ADDITIONAL SERVICE WHEN REPLACING                                                    MULTIREMOTE ENT : CONSULT-III Function
 CONTROL UNIT : Description ................................. 7 .                     (BCM - MULTIREMOTE ENT) ................................16 .
                                                                                                                                                                       I
 ADDITIONAL SERVICE WHEN REPLACING
 CONTROL UNIT : Special Repair Requirement ...... 7                                  COMPONENT DIAGNOSIS ........................ 18
                                                                                                                              .

FUNCTION DIAGNOSIS .............................. 8
                                             .                                       U1000 CAN COMM CIRCUIT ........................... 18                             J
                                                                                       Description ..............................................................18
                                                                                                                                                             .
DOOR LOCK FUNCTION .................................. 8
                                                .                                      DTC Logic ...............................................................18
                                                                                                                                                             .
                                                                                       Diagnosis Procedure ..............................................18  .
DOOR LOCK AND UNLOCK SWITCH ...................... 8                   .                                                                                              DLK
 DOOR LOCK AND UNLOCK SWITCH : System                                                U1010 CONTROL UNIT (CAN) ......................... 19
 Diagram .................................................................... 8
                                                                       .               DTC Logic ...............................................................19
                                                                                                                                                            .
 DOOR LOCK AND UNLOCK SWITCH : System                                                  Diagnosis Procedure ..............................................19 .         L
 Description ............................................................... 8
                                                                       .               Special Repair Requirement ...................................19     .
 DOOR LOCK AND UNLOCK SWITCH : Compo-
 nent Parts Location - King Cab ................................ 9     .             POWER SUPPLY AND GROUND CIRCUIT .... 20
                                                                                       Diagnosis Procedure ..............................................20
                                                                                                                                                     .                M
 DOOR LOCK AND UNLOCK SWITCH : Compo-
 nent Parts Location - Crew Cab ............................. 10       .
 DOOR LOCK AND UNLOCK SWITCH :
                                                                                     DOOR SWITCH ................................................. 21
 Component Description ......................................... 10    .                                                                                              N
                                                                                     KING CAB .................................................................21
                                                                                                                                                           .
                                                                                      KING CAB : Description .........................................21   .
REMOTE KEYLESS ENTRY .................................... 10               .
                                                                                      KING CAB : Component Function Check .............21                  .
 REMOTE KEYLESS ENTRY : System Diagram .... 10
                                                                                      KING CAB : Diagnosis Procedure ..........................21          .          O
 REMOTE KEYLESS ENTRY : System Descrip-
 tion ......................................................................... 11
                                                                           .         CREW CAB ...............................................................23
                                                                                                                                                         .
 REMOTE KEYLESS ENTRY : Component Parts                                               CREW CAB : Description .......................................23   .
 Location - King Cab ................................................ 13   .                                                                                          P
                                                                                      CREW CAB : Component Function Check ...........23                  .
 REMOTE KEYLESS ENTRY : Component Parts                                               CREW CAB : Diagnosis Procedure ........................23          .
 Location - Crew Cab .............................................. 14     .
 REMOTE KEYLESS ENTRY :                                                              DOOR LOCK AND UNLOCK SWITCH ............ 26
 Component Description ......................................... 14        .
                                                                                     KING CAB .................................................................26
                                                                                                                                                           .
DIAGNOSIS SYSTEM (BCM) ...........................15
                                              .                                       KING CAB : Description .........................................26   .


Revision: August 2007                                                         DLK-1                                                              2008 Frontier
  KING CAB : Component Function Check ............ 26  .                         HAZARD FUNCTION ....................................... 49
                                                                                                                                     .
  KING CAB : Diagnosis Procedure ......................... 26
                                                       .                           Description ............................................................. 49
                                                                                                                                                         .
                                                                                   Component Function Check ................................. 49         .
CREW CAB .............................................................. 28
                                                                    .              Diagnosis Procedure .............................................. 49 .
 CREW CAB : Description ...................................... 28   .
 CREW CAB : Component Function Check .......... 28                  .            HEADLAMP FUNCTION .................................. 50
                                                                                                                                  .
 CREW CAB : Diagnosis Procedure ....................... 28          .              Diagnosis Procedure .............................................. 50
                                                                                                                                                  .
KEY CYLINDER SWITCH ................................ 32
                                                 .                               MAP LAMP AND IGNITION KEYHOLE ILLU-
DRIVER SIDE ........................................................... 32
                                                                    .
                                                                                 MINATION FUNCTION ..................................... 51
                                                                                                                                     .
                                                                                   Diagnosis Procedure .............................................. 51
                                                                                                                                                  .
 DRIVER SIDE : Description ................................... 32   .
 DRIVER SIDE : Component Function Check ........ 32                 .            KEYFOB ID SET UP WITH CONSULT-III ........ 52
                                                                                                                        .
 DRIVER SIDE : Diagnosis Procedure ................... 32           .              ID Code Entry Procedure ....................................... 52
                                                                                                                                               .
KEY SWITCH (BCM INPUT) ............................ 35
                                                .                                KEYFOB ID SET UP WITHOUT CONSULT-III... 53
  Diagnosis Procedure ............................................. 35
                                                                .                  ID Code Entry Procedure ....................................... 53
                                                                                                                                               .
DOOR LOCK ACTUATOR ............................... 36
                                               .                                 ECU DIAGNOSIS ....................................... 55
DRIVER SIDE ........................................................... 36
                                                                    .
                                                                                 BCM (BODY CONTROL MODULE) ................. 55
                                                                                                                         .
 DRIVER SIDE : Description ................................... 36   .
                                                                                   Reference Value .................................................... 55
                                                                                                                                                       .
 DRIVER SIDE : Component Function Check ....... 36                  .
                                                                                   Terminal Layout ..................................................... 57
                                                                                                                                                       .
 DRIVER SIDE : Diagnosis Procedure ................... 36           .
                                                                                   Physical Values ...................................................... 57
                                                                                                                                                       .
PASSENGER SIDE .................................................. 37
                                                              .                    Wiring Diagram--POWER DOOR LOCK SYS-
 PASSENGER SIDE : Description .......................... 37   .                    TEM (King Cab)-- .................................................. 63
                                                                                                                                                       .
 PASSENGER SIDE :                                                                  Wiring Diagram--POWER DOOR LOCK SYS-
 Component Function Check ................................ 37 .                    TEM (Crew Cab)-- ................................................ 72.
 PASSENGER SIDE : Diagnosis Procedure .......... 37           .                    Wiring Diagram--REMOTE KEYLESS ENTRY
                                                                                   SYSTEM (King Cab)-- .......................................... 81   .
REAR LH .................................................................. 38
                                                                       .           Wiring Diagram--REMOTE KEYLESS ENTRY
 REAR LH : Description .......................................... 38   .           SYSTEM (Crew Cab)-- ......................................... 91    .
 REAR LH : Component Function Check .............. 38                  .           DTC Inspection Priority Chart .............................. 98     .
 REAR LH : Diagnosis Procedure ........................... 38          .           DTC Index ............................................................. 99
                                                                                                                                                       .
REAR RH ................................................................. 39
                                                                      .          SYMPTOM DIAGNOSIS ........................... 100
 REAR RH : Description ......................................... 39   .
 REAR RH : Component Function Check ............. 40                  .          DOOR LOCK ................................................... 100
                                                                                                                                            .
 REAR RH : Diagnosis Procedure .......................... 40          .            Symptom Table .................................................... 100
                                                                                                                                                    .
REMOTE KEYLESS ENTRY RECEIVER ......... 42
                                    .                                            REMOTE KEYLESS ENTRY SYSTEM ........... 101
                                                                                                                      .
  Description ............................................................. 42
                                                                        .          Symptom Table .................................................... 101
                                                                                                                                                    .
  Component Function Check ................................ 42          .
  Diagnosis Procedure ............................................. 42  .        SQUEAK AND RATTLE TROUBLE DIAG-
                                                                                 NOSES ............................................................. 103
                                                                                                                                                  .
KEYFOB BATTERY AND FUNCTION ............. 44
                                      .                                            Work Flow ............................................................ 103
                                                                                                                                                        .
  Description ............................................................. 44
                                                                        .          Generic Squeak and Rattle Troubleshooting ....... 105                .
  Component Function Check ................................ 44          .          Diagnostic Worksheet .......................................... 107  .
  Diagnosis Procedure ............................................. 44  .
  Component Inspection ........................................... 44   .        PRECAUTION ........................................... 109
  Special Repair Requirement .................................. 45      .
                                                                                 PRECAUTIONS ............................................... 109
                                                                                                                                          .
HORN FUNCTION ............................................ 46
                                                       .                           Precaution for Supplemental Restraint System
  Description ............................................................. 46
                                                                        .          (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
  Component Function Check ................................ 46          .          SIONER" .............................................................. 109
                                                                                                                                                        .
  Diagnosis Procedure ............................................ 46   .          Precaution for work .............................................. 109
                                                                                                                                                        .

WARNING CHIME FUNCTION ......................... 48
                                             .                                   PREPARATION ......................................... 110
  Description ............................................................. 48
                                                                        .
  Component Function Check ................................ 48          .        PREPARATION ............................................... 110
                                                                                                                                          .
  Diagnosis Procedure ............................................. 48  .          Special Service Tool ............................................ 110
                                                                                                                                                   .
                                                                                   Commercial Service Tool ..................................... 111
                                                                                                                                                   .
Revision: August 2007                                                     DLK-2                                                              2008 Frontier
ON-VEHICLE REPAIR .............................. 112
                                               .                            FRONT DOOR LOCK ..................................... 121
                                                                              Component Structure ........................................... 121
                                                                                                                                           .        A
HOOD .............................................................. 112
                                                                 .            Removal and Installation ...................................... 121
                                                                                                                                           .
  Fitting Adjustment ................................................ 112
                                                                   .          Disassembly and Assembly .................................. 123
                                                                                                                                           .
  Removal and Installation of Hood Assembly ........ 113           .
                                                                                                                                                    B
  Removal and Installation of Hood Lock Control ... 114            .        REAR DOOR LOCK ........................................ 124
  Hood Lock Control Inspection .............................. 115  .          Component Structure ........................................... 124
                                                                                                                                           .
                                                                              Removal and Installation ...................................... 125
                                                                                                                                           .
DOOR .............................................................. 116
                                                                 .                                                                                  C
  Fitting Adjustment ................................................ 116
                                                                   .        TAIL GATE ...................................................... 128
  Removal and Installation ...................................... 118
                                                                   .          Removal and Installation ...................................... 128
                                                                                                                                           .
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                                                                                                                                                    DLK


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Revision: August 2007                                                DLK-3                                                       2008 Frontier
                        DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow                                                 INFOID:0000000003243408




OVERALL SEQUENCE




                                                        ALKIA0246GB


DETAILED FLOW

Revision: August 2007               DLK-4                   2008 Frontier
                          DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
1.GET INFORMATION FOR SYMPTOM                                                                                A
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred).
                                                                                                             B
          >> GO TO 2.
2.CHECK DTC
                                                                                                             C
1. Check DTC.
2. Perform the following procedure if DTC is displayed.
-   Record DTC and freeze frame data (Print them out with CONSULT-III.)
-   Erase DTC.                                                                                               D
-   Study the relationship between the cause detected by DTC and the symptom described by the customer.
3. Check related service bulletins for information.
Is any symptom described and any DTC detected?                                                               E
  Symptom is described, DTC is displayed>>GO TO 3.
  Symptom is described, DTC is not displayed>>GO TO 4.
  Symptom is not described, DTC is displayed>>GO TO 5.                                                       F
3.CONFIRM THE SYMPTOM
Confirm the symptom described by the customer.
Connect CONSULT-III to the vehicle in "DATA MONITOR" mode and check real time diagnosis results.             G
Verify relation between the symptom and the condition when the symptom is detected.

          >> GO TO 5.                                                                                        H

4.CONFIRM THE SYMPTOM
Confirm the symptom described by the customer.                                                               I
Connect CONSULT-III to the vehicle in "DATA MONITOR " mode and check real time diagnosis results.
Verify relation between the symptom and the condition when the symptom is detected.
                                                                                                             J
          >> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC Confirmation Procedure for the displayed DTC, and then check that DTC is detected again.        DLK
At this time, always connect CONSULT-III to the vehicle, and check diagnostic results in real time.
If two or more DTCs are detected, refer to DLK-98, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.                                                                                             L
NOTE:



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