Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 2006-2009 Approved Nissan Frontier 2009 BRC
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BRAKES
A
SECTION
BRAKE CONTROL SYSTEM
BRC B
C
D
E
CONTENTS
TYPE 1 C1105, C1106, C1107, C1108 WHEEL SEN- BRC
SOR-2 ................................................................ 27
BASIC INSPECTION ................................... 8
. Description ..............................................................27
.
DTC Logic ...............................................................27
. G
APPLICATION NOTICE ..................................... 8
. Diagnosis Procedure ..............................................27 .
Application Notice .................................................... 8
.
Component Inspection ............................................29 .
DIAGNOSIS AND REPAIR WORKFLOW ......... 9
. C1109 POWER AND GROUND SYSTEM ........ 30 H
Work Flow ................................................................ 9
.
Description ..............................................................30
.
Diagnostic Work Sheet ........................................... 11.
DTC Logic ...............................................................30
.
Diagnosis Procedure ..............................................30 . I
FUNCTION DIAGNOSIS ............................. 12
.
APPLICATION NOTICE ....................................12
. C1110, C1113, C1170 ABS ACTUATOR AND
Application Notice .................................................. 12
. ELECTRIC UNIT (CONTROL UNIT) ................. 32 J
DTC Logic ...............................................................32
.
ABS ...................................................................13
. Diagnosis Procedure ..............................................32 .
System Diagram ..................................................... 13
.
System Description ................................................ 14
. C1111 ABS MOTOR, MOTOR RELAY SYS- K
Component Parts Location ..................................... 15
. TEM ................................................................... 33
Component Description .......................................... 16
. Description ..............................................................33
.
DTC Logic ...............................................................33
. L
EBD ...................................................................17
. Diagnosis Procedure ..............................................33 .
System Diagram ..................................................... 17
. Component Inspection ............................................34 .
System Description ................................................ 17
.
C1115 WHEEL SENSOR .................................. 35 M
Component Parts Location ..................................... 18
.
Component Description .......................................... 19
. Description ..............................................................35
.
DTC Logic ...............................................................35
.
DIAGNOSIS SYSTEM [ABS ACTUATOR Diagnosis Procedure ..............................................35 . N
AND ELECTRIC UNIT (CONTROL UNIT)] .......20
. Component Inspection ............................................36 .
CONSULT-III Function (ABS) ................................ 20
.
C1120, C1122, C1190 IN ABS SOL ................. 38
O
COMPONENT DIAGNOSIS ........................ 23
. Description ..............................................................38
.
DTC Logic ...............................................................38
.
APPLICATION NOTICE ....................................23
. Diagnosis Procedure ..............................................38 .
Application Notice .................................................. 23
. Component Inspection ............................................39 . P
C1101, C1102, C1103, C1104 WHEEL SEN- C1121, C1123, C1191 OUT ABS SOL ............. 40
SOR-1 ................................................................24
. Description ..............................................................40
.
Description ............................................................. 24
. DTC Logic ...............................................................40
.
DTC Logic .............................................................. 24
. Diagnosis Procedure ..............................................40 .
Diagnosis Procedure .............................................. 24. Component Inspection ............................................41 .
Component Inspection ........................................... 26 .
Revision: October 2008 BRC-1 2009 Frontier
C1140 ACTUATOR RLY .................................. 42
. PRECAUTIONS ................................................ 65
.
Description ............................................................. 42
. Precaution for Supplemental Restraint System
DTC Logic .............................................................. 42
. (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
Diagnosis Procedure ............................................. 42 . SIONER" ................................................................ 65
.
Component Inspection ........................................... 43 . Precaution for Brake System ................................. 65 .
Precaution for Brake Control .................................. 65 .
U1000 CAN COMM CIRCUIT ........................... 44
. Precaution for CAN System ................................... 66 .
Description ............................................................. 44
.
DTC Logic .............................................................. 44
. PREPARATION .......................................... 67
Diagnosis Procedure ............................................. 44 .
PREPARATION ................................................ 67
.
ABS WARNING LAMP ..................................... 45
. Special Service Tool .............................................. 67
.
Description ............................................................. 45
. Commercial Service Tool ....................................... 67
.
Component Function Check .................................. 45 .
Diagnosis Procedure ............................................. 45 . REMOVAL AND INSTALLATION .............. 68
BRAKE WARNING LAMP ................................ 46
. WHEEL SENSOR ............................................. 68
.
Description ............................................................. 46
. Removal and Installation ........................................ 68
.
Component Function Check .................................. 46 .
Diagnosis Procedure ............................................. 46 . SENSOR ROTOR ............................................. 69
.
Removal and Installation ........................................ 69
.
ECU DIAGNOSIS ....................................... 47
.
ACTUATOR AND ELECTRIC UNIT (ASSEM-
APPLICATION NOTICE ................................... 47
. BLY) .................................................................. 70
.
Application Notice .................................................. 47
. Removal and Installation ........................................ 70
.
TYPE 2
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) ............................................. 48
. BASIC INSPECTION .................................. 72
Reference Value .................................................... 48.
Wiring Diagram - ABS ........................................... 50 . APPLICATION NOTICE ................................... 72
.
Fail-Safe ................................................................ 55
. Application Notice .................................................. 72
.
DTC No. Index ....................................................... 56
.
DIAGNOSIS AND REPAIR WORKFLOW ........ 73
.
SYMPTOM DIAGNOSIS ............................ 57
. Work Flow .............................................................. 73
.
Diagnostic Work Sheet .......................................... 75 .
APPLICATION NOTICE ................................... 57
.
Application Notice .................................................. 57
. FUNCTION DIAGNOSIS ............................ 76
ABS ................................................................... 58
. APPLICATION NOTICE ................................... 76
.
Symptom Table ..................................................... 58
. Application Notice .................................................. 76
.
EXCESSIVE ABS FUNCTION OPERATION ABLS ................................................................ 77
.
FREQUENCY .................................................... 59
. System Diagram .................................................... 77
.
Diagnosis Procedure ............................................. 59
. System Description ................................................ 78
.
Component Parts Location .................................... 78.
UNEXPECTED PEDAL REACTION ................. 60
. Component Description ......................................... 79
.
Diagnosis Procedure ............................................. 60
.
ABS ................................................................... 80
.
THE BRAKING DISTANCE IS LONG .............. 61
. System Diagram .................................................... 80
.
Diagnosis Procedure ............................................. 61
. System Description ................................................ 80
.
Component Parts Location .................................... 81.
ABS FUNCTION DOES NOT OPERATE ......... 62
. Component Description ......................................... 82
.
Diagnosis Procedure ............................................. 62
.
EBD ................................................................... 83
.
PEDAL VIBRATION OR ABS OPERATION System Diagram .................................................... 83
.
SOUND OCCURS ............................................. 63
. System Description ................................................ 83
.
Diagnosis Procedure ............................................. 63
. Component Parts Location .................................... 84.
Component Description ......................................... 85
.
NORMAL OPERATING CONDITION ............... 64
.
Description ............................................................. 64
. DIAGNOSIS SYSTEM [ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)] ...... 86
.
PRECAUTION ............................................ 65
. CONSULT-III Function (ABS) ................................ 86
.
Revision: October 2008 BRC-2 2009 Frontier
COMPONENT DIAGNOSIS ........................ 90
. C1130, C1131, C1136 ENGINE SIGNAL ........ 111
Description ............................................................ 111
. A
APPLICATION NOTICE ....................................90
. DTC Logic ............................................................. 111
.
Application Notice .................................................. 90
. Diagnosis Procedure ............................................ 111 .
C1101, C1102, C1103, C1104 WHEEL SEN- B
C1140 ACTUATOR RLY ................................. 112
SOR-1 ................................................................91
. Description ............................................................ 112
.
Description ............................................................. 91
. DTC Logic ............................................................. 112
.
DTC Logic .............................................................. 91
. Diagnosis Procedure ............................................ 112 . C
Diagnosis Procedure .............................................. 91. Component Inspection .......................................... 113 .
Component Inspection ........................................... 93 .
C1142 PRESS SENSOR ................................. 114 D
C1105, C1106, C1107, C1108 WHEEL SEN- Description ............................................................ 114
.
SOR-2 ................................................................94
. DTC Logic ............................................................. 114
.
Description ............................................................. 94
. Diagnosis Procedure ............................................ 114 .
DTC Logic .............................................................. 94
. Component Inspection .......................................... 115 . E
Diagnosis Procedure .............................................. 94.
Component Inspection ........................................... 96 . C1155 BRAKE FLUID LEVEL SWITCH ......... 116
Description ............................................................ 116
. BRC
C1109 POWER AND GROUND SYSTEM ........97
. DTC Logic ............................................................. 116
.
Description ............................................................. 97
. Diagnosis Procedure ............................................ 116 .
DTC Logic .............................................................. 97
. Component Inspection .......................................... 117 .
Diagnosis Procedure .............................................. 97. G
C1164, C1165, C1166, C1167 CV/SV SYS-
C1110, C1113, C1160, C1170 ABS ACTUA- TEM ................................................................. 118
TOR AND ELECTRIC UNIT (CONTROL UNIT) Description ............................................................ 118
. H
....99 DTC Logic ............................................................. 118
.
DTC Logic .............................................................. 99
. Diagnosis Procedure ............................................ 118 .
Diagnosis Procedure .............................................. 99
. Component Inspection .......................................... 119 . I
C1111 ABS MOTOR, MOTOR RELAY SYS- C1187 DIFFERENTIAL LOCK CONTROL
TEM ................................................................. 100
. UNIT ................................................................ 121
Description ........................................................... 100
. Description ............................................................ 121
. J
DTC Logic ............................................................ 100
. DTC Logic ............................................................. 121
.
Diagnosis Procedure ............................................ 100 . Diagnosis Procedure ............................................ 121 .
Component Inspection ......................................... 101 . K
U1000 CAN COMM CIRCUIT ......................... 122
C1115 WHEEL SENSOR ................................ 102
. Description ............................................................ 122
.
Description ........................................................... 102
. DTC Logic ............................................................. 122
.
Diagnosis Procedure ............................................ 122 . L
DTC Logic ............................................................ 102
.
Diagnosis Procedure ............................................ 102 .
Component Inspection ......................................... 103 . ABS WARNING LAMP ................................... 123
Description ............................................................ 123
. M
C1116 STOP LAMP SWITCH ......................... 105
. Component Function Check ................................. 123 .
Description ........................................................... 105
. Diagnosis Procedure ............................................ 123 .
DTC Logic ............................................................ 105
.
BRAKE WARNING LAMP .............................. 124 N
Diagnosis Procedure ............................................ 105 .
Description ............................................................ 124
.
C1120, C1122, C1124, C1126 IN ABS SOL ... 107
. Component Function Check ................................. 124 .
Description ........................................................... 107
. Diagnosis Procedure ............................................ 124 . O
DTC Logic ............................................................ 107
.
Diagnosis Procedure ............................................ 107 . SLIP INDICATOR LAMP ................................. 125
Component Inspection ......................................... 108 . Description ............................................................ 125
.
Component Function Check ................................. 125 . P
C1121, C1123, C1125, C1127 OUT ABS SOL 109
.. Diagnosis Procedure ............................................ 125 .
Description ........................................................... 109
.
DTC Logic ............................................................ 109
. ECU DIAGNOSIS ...................................... 126
.
Diagnosis Procedure ............................................ 109 .
APPLICATION NOTICE .................................. 126
Component Inspection ......................................... 110 .
Application Notice ................................................. 126
.
Revision: October 2008 BRC-3 2009 Frontier
ABS ACTUATOR AND ELECTRIC UNIT TYPE 3
(CONTROL UNIT) ........................................... 127
.
Reference Value ...................................................127 . BASIC INSPECTION ................................. 154
Wiring Diagram - ABLS ........................................131 .
Fail-Safe ...............................................................136
.
APPLICATION NOTICE .................................. 154
.
Application Notice ................................................ 154
.
DTC No. Index ......................................................137.
DIAGNOSIS AND REPAIR WORKFLOW ....... 155
.
SYMPTOM DIAGNOSIS ........................... 139
.
Work Flow ............................................................ 155
.
APPLICATION NOTICE ................................. 139
. Diagnostic Work Sheet ........................................ 158 .
Application Notice .................................................139
.
INSPECTION AND ADJUSTMENT ................. 159
.
ABLS/ABS ...................................................... 140
. ADDITIONAL SERVICE WHEN REPLACING
Symptom Table ....................................................140
. CONTROL UNIT ..................................................... 159
.
EXCESSIVE ABS FUNCTION OPERATION ADDITIONAL SERVICE WHEN REPLACING
FREQUENCY .................................................. 141
. CONTROL UNIT : Description ............................. 159 .
ADDITIONAL SERVICE WHEN REPLACING
Diagnosis Procedure ............................................141
.
CONTROL UNIT : Special Repair Requirement .. 159 .
UNEXPECTED PEDAL REACTION ............... 142
.
ADJUSTMENT OF STEERING ANGLE SENSOR
Diagnosis Procedure ............................................142
.
NEUTRAL POSITION ............................................. 159 .
THE BRAKING DISTANCE IS LONG ............ 143
. ADJUSTMENT OF STEERING ANGLE SENSOR
Diagnosis Procedure ............................................143
. NEUTRAL POSITION : Description ..................... 159 .
ADJUSTMENT OF STEERING ANGLE SENSOR
ABS FUNCTION DOES NOT OPERATE ....... 144
. NEUTRAL POSITION : Special Repair Require-
Diagnosis Procedure ............................................144
. ment ..................................................................... 159
.
PEDAL VIBRATION OR ABS OPERATION CALIBRATION OF DECEL G SENSOR ................ 160 .
SOUND OCCURS ........................................... 145
. CALIBRATION OF DECEL G SENSOR : Descrip-
Diagnosis Procedure ............................................145
. tion ....................................................................... 160
.
CALIBRATION OF DECEL G SENSOR : Special
NORMAL OPERATING CONDITION ............. 146
. Repair Requirement ............................................. 160 .
Description ............................................................146
.
FUNCTION DIAGNOSIS ........................... 162
PRECAUTION ........................................... 147
.
APPLICATION NOTICE .................................. 162
.
PRECAUTIONS .............................................. 147
. Application Notice ................................................ 162
.
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- VDC .................................................................. 163
.
SIONER" ...............................................................147
. System Diagram .................................................. 163
.
Precaution for Brake System ................................147 . System Description .............................................. 164
.
Precaution for Brake Control ................................147 . Component Parts Location .................................. 165 .
Precaution for CAN System ..................................148 . Component Description ....................................... 166
.
PREPARATION ......................................... 149
. TCS .................................................................. 167
.
System Diagram .................................................. 167
.
PREPARATION .............................................. 149
. System Description .............................................. 167
.
Special Service Tool .............................................149
. Component Parts Location .................................. 168 .
Commercial Service Tool .....................................149. Component Description ....................................... 169
.
REMOVAL AND INSTALLATION ............. 150
. ABS .................................................................. 170
.
System Diagram .................................................. 170
.
WHEEL SENSOR ........................................... 150
. System Description .............................................. 170
.
Removal and Installation ......................................150
. Component Parts Location .................................. 171 .
Component Description ....................................... 172
.
SENSOR ROTOR ........................................... 151
.
Removal and Installation ......................................151
. EBD .................................................................. 173
.
System Diagram .................................................. 173
.
ACTUATOR AND ELECTRIC UNIT (ASSEM- System Description .............................................. 173
.
BLY) ................................................................ 152
. Component Parts Location .................................. 174 .
Removal and Installation ......................................152
. Component Description ....................................... 175
.
Revision: October 2008 BRC-4 2009 Frontier
Hill descent control ........................................ 176
. Special Repair Requirement ................................. 200
.
System Description .............................................. 176
. A
Component Parts Location ................................... 177
. C1115 WHEEL SENSOR ................................ 202
Component Description ........................................ 178
. Description ............................................................ 202
.
DTC Logic ............................................................. 202
.
B
Hill start assist ............................................... 179
. Diagnosis Procedure ............................................ 202 .
System Description .............................................. 179
. Component Inspection .......................................... 203 .
Component Parts Location ................................... 180
. Special Repair Requirement ................................. 204 .
Component Description ........................................ 181
. C
C1116 STOP LAMP SWITCH ......................... 205
DIAGNOSIS SYSTEM [ABS ACTUATOR Description ............................................................ 205
.
AND ELECTRIC UNIT (CONTROL UNIT)] ..... 182
. DTC Logic ............................................................. 205
.
D
CONSULT-III Function (ABS) .............................. 182
. Diagnosis Procedure ............................................ 205 .
Special Repair Requirement ................................. 206 .
COMPONENT DIAGNOSIS ...................... 187
.
C1120, C1122, C1124, C1126 IN ABS SOL ... 207 E
APPLICATION NOTICE .................................. 187
. Description ............................................................ 207
.
Application Notice ................................................ 187
. DTC Logic ............................................................. 207
.
Diagnosis Procedure ............................................ 207 . BRC
C1101, C1102, C1103, C1104 WHEEL SEN- Component Inspection .......................................... 208 .
SOR-1 .............................................................. 188
. Special Repair Requirement ................................. 208 .
Description ........................................................... 188
.
DTC Logic ............................................................ 188
. C1121, C1123, C1125, C1127 OUT ABS SOL. 210 G
Diagnosis Procedure ............................................ 188 . Description ............................................................ 210
.
Component Inspection ......................................... 190 . DTC Logic ............................................................. 210
.
Special Repair Requirement ................................ 190 . Diagnosis Procedure ............................................ 210 . H
Component Inspection .......................................... 211 .
C1105, C1106, C1107, C1108 WHEEL SEN- Special Repair Requirement ................................. 211 .
SOR-2 .............................................................. 191
.
Description ........................................................... 191
. C1130, C1131, C1132, C1133, C1136 EN- I
DTC Logic ............................................................ 191
. GINE SIGNAL ................................................. 213
Diagnosis Procedure ............................................ 191 . Description ............................................................ 213
.
Component Inspection ......................................... 193 . DTC Logic ............................................................. 213
. J
Special Repair Requirement ................................ 193 . Diagnosis Procedure ............................................ 213 .
Special Repair Requirement ................................. 213 .
C1109 POWER AND GROUND SYSTEM ...... 194
.
C1140 ACTUATOR RLY ................................. 215 K
Description ........................................................... 194
.
DTC Logic ............................................................ 194
. Description ............................................................ 215
.
Diagnosis Procedure ............................................ 194 . DTC Logic ............................................................. 215
.
Special Repair Requirement ................................ 195 . Diagnosis Procedure ............................................ 215 . L
Component Inspection .......................................... 216 .
C1110, C1170 ABS ACTUATOR AND ELEC- Special Repair Requirement ................................. 216 .
TRIC UNIT (CONTROL UNIT) ......................... 196
. M
DTC Logic ............................................................ 196
. C1143, C1144 STEERING ANGLE SENSOR . 217
Diagnosis Procedure ............................................ 196. Description ............................................................ 217
.
Special Repair Requirement ................................ 196 . DTC Logic ............................................................. 217
.
Diagnosis Procedure ............................................ 217 . N
C1111 ABS MOTOR, MOTOR RELAY SYS- Component Inspection .......................................... 218 .
TEM ................................................................. 197
. Special Repair Requirement ................................. 218 .
Description ........................................................... 197
. O
DTC Logic ............................................................ 197
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