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MAINTENANCE

                                                                                                                                                                     A




                                                                                               SECTION
                                                                                                                MAINTENANCE
                                                                                                                            MA                                       B



                                                                                                                                                                     C


                                                                                                                                                                     D


                                                                                                                                                                     E
                                                                 CONTENTS
PRECAUTION .............................................. 3
                                                     .                             AIR CLEANER FILTER : Removal and Installation                                     F
                                                                                                                                ....20
PRECAUTIONS .................................................. 3
                                                         .
  Precaution for Supplemental Restraint System                                   ENGINE OIL ..............................................................20
                                                                                                                                                      .
                                                                                                                                                                     G
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                         ENGINE OIL : Inspection ........................................20  .
  SIONER" .................................................................. 3
                                                                      .           ENGINE OIL : Changing Engine Oil .......................22          .

PREPARATION ........................................... 4
                                                   .                             OIL FILTER ...............................................................22
                                                                                                                                                       .             H
                                                                                  OIL FILTER : Removal and Installation ..................22           .
PREPARATION .................................................. 4
                                                         .
                                                                                 SPARK PLUG ...........................................................23
                                                                                                                                                   .
  Special Service Tool ................................................ 4
                                                                 .                                                                                                    I
                                                                                  SPARK PLUG : Exploded View ..............................24      .
  Commercial Service Tool ......................................... 4
                                                                 .
                                                                                  SPARK PLUG : Removal and Installation ..............24           .
ON-VEHICLE MAINTENANCE .................... 5
                                       .                                         EVAP VAPOR LINES ...............................................25         .
                                                                                                                                                                     J
GENERAL MAINTENANCE ............................... 5
                                              .                                   EVAP VAPOR LINES : Checking EVAP Vapor
                                                                                  Line .........................................................................25
                                                                                                                                                            .
  General Maintenance ............................................... 5
                                                               .

PERIODIC MAINTENANCE ............................... 7
                                               .                                 ENGINE MAINTENANCE (VQ40DE) ................ 26                                     K
  Introduction of Periodic Maintenance ....................... 7      .          DRIVE BELT .............................................................26
                                                                                                                                                     .
  Schedule 1 ............................................................... 7
                                                                      .           DRIVE BELT : Exploded View ................................26      .
  Schedule 2 ............................................................... 9
                                                                      .           DRIVE BELT : Checking Drive Belts ......................26         .               L
                                                                                  DRIVE BELT : Adjustment ......................................26   .
RECOMMENDED FLUIDS AND LUBRI-
CANTS ...............................................................12
                                                                 .               ENGINE COOLANT ..................................................26
                                                                                                                                              .                      M
  Fluids and Lubricants ............................................. 12
                                                                 .                ENGINE COOLANT : System Inspection ...............26        .
  Engine Oil Recommendation ................................. 14 .                ENGINE COOLANT : Changing Engine Coolant ....28
ENGINE MAINTENANCE (QR25DE ENGINE) 15
                                 ....                                            FUEL LINES ..............................................................31
                                                                                                                                                      .              N
                                                                                  FUEL LINES : Checking Fuel Line .........................31         .
DRIVE BELTS .......................................................... 15
                                                                  .
 DRIVE BELTS : Exploded View ............................. 15     .              FUEL FILTER ............................................................31
                                                                                                                                                     .
 DRIVE BELTS : Checking Drive Belt ..................... 15       .               FUEL FILTER : Changing Fuel Filter ......................32        .               O
 DRIVE BELTS : Tension Adjustment ..................... 15        .
                                                                                 AIR CLEANER FILTER ............................................32
                                                                                                                                            .
ENGINE COOLANT .................................................. 15
                                                             .                    AIR CLEANER FILTER : Exploded View ...............32      .                        MA
 ENGINE COOLANT : System Inspection ............... 15       .                    AIR CLEANER FILTER : Removal and Installation
 ENGINE COOLANT : Changing Engine Coolant .... 17                                                                                           ....32

FUEL LINES ............................................................. 20
                                                                    .            ENGINE OIL ..............................................................32
                                                                                                                                                      .
 FUEL LINES : Checking Fuel Line ......................... 20       .             ENGINE OIL : Inspection ........................................32  .
                                                                                  ENGINE OIL : Changing Engine Oil .......................34          .
AIR CLEANER FILTER ............................................ 20
                                                           .


Revision: October 2008                                                     MA-1                                                                2009 Frontier
OIL FILTER .............................................................. 34
                                                                      .                 DIFFERENTIAL GEAR OIL : Checking Differential
 OIL FILTER : Removal and Installation ................. 34           .                 Gear Oil .................................................................. 46
                                                                                                                                                                .
                                                                                        DIFFERENTIAL GEAR OIL : Rear Final Drive -
SPARK PLUG .......................................................... 35
                                                                  .                     M226 ...................................................................... 46
                                                                                                                                                                .
 SPARK PLUG : Exploded View ............................. 36      .                     DIFFERENTIAL GEAR OIL : Changing Differen-
 SPARK PLUG : Removal and Installation ............. 36           .                     tial Gear Oil ............................................................ 46
                                                                                                                                                                .
EVAP VAPOR LINES ............................................... 37        .            DIFFERENTIAL GEAR OIL : Checking Differential
 EVAP VAPOR LINES : Checking EVAP Vapor                                                 Gear Oil .................................................................. 47
                                                                                                                                                                .
 Line ........................................................................ 37
                                                                           .            DIFFERENTIAL GEAR OIL : Rear Final Drive -
                                                                                        M226 (ELD) ............................................................ 47
                                                                                                                                                                .
CHASSIS AND BODY MAINTENANCE ........... 38
                                     .                                                  DIFFERENTIAL GEAR OIL : Changing Differen-
                                                                                        tial Gear Oil ............................................................ 47
                                                                                                                                                                .
IN-CABIN MICROFILTER ........................................ 38             .          DIFFERENTIAL GEAR OIL : Checking Differential
  IN-CABIN MICROFILTER : Removal and Installa-                                          Gear Oil .................................................................. 48
                                                                                                                                                                .
  tion ......................................................................... 38
                                                                             .
                                                                                      WHEELS ................................................................... 48
                                                                                                                                                             .
EXHAUST SYSTEM ................................................. 38
                                                             .                         WHEELS : Balancing Wheels ................................ 48         .
 EXHAUST SYSTEM : Checking Exhaust System... 39                                        WHEELS : Rotation ............................................... 50  .
TRANSMISSION OIL ............................................... 39      .            BRAKE FLUID LEVEL AND LEAKS ....................... 50                   .
 TRANSMISSION OIL : Checking the A/T Fluid                                             BRAKE FLUID LEVEL AND LEAKS : On Board In-
 (ATF) ..................................................................... 39
                                                                         .             spection .................................................................. 50
                                                                                                                                                               .
 TRANSMISSION OIL : Changing the A/T Fluid
 (ATF) ..................................................................... 41
                                                                         .            BRAKE LINES AND CABLES ................................. 50        .
                                                                                       BRAKE LINES AND CABLES : Checking Brake
M/T OIL ..................................................................... 42
                                                                          .            Line and Cables ..................................................... 50
                                                                                                                                                         .
 M/T OIL : FS6R31A ............................................... 42     .
 M/T OIL : Changing ............................................... 42    .           DISC BRAKE ............................................................ 50
                                                                                                                                                          .
 M/T OIL : Checking ................................................ 42   .            DISC BRAKE : Checking Disc Brake ..................... 50          .
 M/T OIL : FS5R30A ............................................... 42     .
 M/T OIL : Changing ............................................... 42    .           STEERING GEAR AND LINKAGE .......................... 51     .
 M/T OIL : Checking ................................................ 43   .            STEERING GEAR AND LINKAGE : Checking
                                                                                       Steering Gear and Linkage .................................... 51
                                                                                                                                                  .
TRANSFER FLUID ................................................... 43
                                                               .
                                                                                      POWER STEERING FLUID AND LINES ................. 51      .
 TRANSFER FLUID : Replacement ........................ 43      .
                                                                                       POWER STEERING FLUID AND LINES : Check-
 TRANSFER FLUID : Inspection ............................ 44   .
                                                                                       ing Power Steering Fluid and Line ......................... 52
                                                                                                                                               .
PROPELLER SHAFT ............................................... 44
                                                            .
                                                                                      AXLE AND SUSPENSION PARTS .......................... 52     .
 PROPELLER SHAFT : Checking Propeller Shaft... 44
                                                                                       AXLE AND SUSPENSION PARTS : Checking
DIFFERENTIAL GEAR OIL ..................................... 44           .             Axle and Suspension Parts .................................... 52
                                                                                                                                                  .
 DIFFERENTIAL GEAR OIL : Front Final Drive -
 R180A .................................................................... 44
                                                                         .            LOCKS, HINGES AND HOOD LATCH .................... 53 .
                                                                                       LOCKS, HINGES AND HOOD LATCH : Lubricat-
 DIFFERENTIAL GEAR OIL : Changing Differen-
                                                                                       ing Locks, Hinges and Hood Latches .................... 54
                                                                                                                                           .
 tial Gear Oil ............................................................ 44
                                                                         .
 DIFFERENTIAL GEAR OIL : Checking Differential                                        SEAT BELT, BUCKLES, RETRACTORS, AN-
 Gear Oil ................................................................. 45
                                                                         .            CHORS AND ADJUSTERS ..................................... 54
                                                                                                                                            .
 DIFFERENTIAL GEAR OIL : Rear Final Drive -                                            SEAT BELT, BUCKLES, RETRACTORS, AN-
 C200 ...................................................................... 45
                                                                         .             CHORS AND ADJUSTERS : Checking Seat
 DIFFERENTIAL GEAR OIL : Changing Differen-                                            Belts, Buckles, Retractors, Anchors and Adjusters
 tial Gear Oil ............................................................ 45
                                                                         .                                                                  ... 54




Revision: October 2008                                                          MA-2                                                                2009 Frontier
                                              PRECAUTIONS
< PRECAUTION >
PRECAUTION                                                                                                                     A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT                                                    B
PRE-TENSIONER"                                                                                       INFOID:0000000004057151



The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along                                  C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.                      D
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:                                                                                                                       E



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