Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 2006-2009 Approved Nissan Frontier 2009 TM
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TRANSMISSION & DRIVELINE
A
TRANSAXLE & TRANSMISSION
SECTION TM B
C
TM
E
CONTENTS
FS5R30A TRANSMISSION ASSEMBLY .......................... 19 F
Removal and Installation from Vehicle ...................19
.
PRECAUTION .............................................. 7
.
DISASSEMBLY AND ASSEMBLY ............. 21
. G
PRECAUTIONS .................................................. 7
.
Service Notice or Precaution .................................... 7
. TRANSMISSION ASSEMBLY .......................... 21
Overhaul .................................................................21
.
PREPARATION ........................................... 8
. H
CASE COMPONENTS ...................................... 28
PREPARATION .................................................. 8
. Disassembly ...........................................................28
.
Special Service Tool ................................................ 8
. Assembly ................................................................30
.
I
Commercial Service Tool ....................................... 10
.
SHIFT CONTROL COMPONENTS ................... 33
SYMPTOM DIAGNOSIS ............................. 11
. Disassembly ...........................................................33
.
Inspection ...............................................................33
. J
NOISE, VIBRATION AND HARSHNESS Assembly ................................................................34
.
(NVH) TROUBLESHOOTING ...........................11
.
NVH Troubleshooting Chart ................................... 11
. GEAR COMPONENTS ...................................... 35
K
Disassembly ...........................................................35
.
DESCRIPTION ..................................................12
. Inspection ...............................................................39
.
Description ............................................................. 12
. Assembly ................................................................41
.
L
ON-VEHICLE MAINTENANCE ................... 13
. SERVICE DATA AND SPECIFICATIONS
M/T OIL ..............................................................13
. (SDS) ........................................................... 51
.
Changing ................................................................ 13
. M
SERVICE DATA AND SPECIFICATIONS
Checking ................................................................ 13
. (SDS) ................................................................. 51
ON-VEHICLE REPAIR ................................ 14
. General Specification .............................................51
.
Gear End Play ........................................................52
. N
REAR OIL SEAL ...............................................14
. Baulk Ring Clearance .............................................52
.
Removal and Installation ........................................ 14
. Available Snap Rings .............................................52
.
Available C-Rings ...................................................53
. O
POSITION SWITCH ...........................................15
. Available Thrust Washer ........................................53.
Checking ................................................................ 15
. Available Shims ......................................................53
.
6MT: FS6R31A P
SHIFT CONTROL ..............................................16
.
Removal and Installation ........................................ 16
. PRECAUTION ............................................. 54
.
AIR BREATHER HOSE .....................................18
. PRECAUTIONS ................................................. 54
Removal and Installation ........................................ 18
. Service Notice or Precaution ..................................54
.
REMOVAL AND INSTALLATION .............. 19
. PREPARATION .......................................... 55
.
Revision: October 2008 TM-1 2009 Frontier
PREPARATION ................................................ 55
. Diagnostic Work Sheet ........................................ 124
.
Special Service Tool .............................................. 55
.
Commercial Service Tool ...................................... 57
. FUNCTION DIAGNOSIS ........................... 126
SYMPTOM DIAGNOSIS ............................ 59
. A/T CONTROL SYSTEM ................................. 126
.
Cross-Sectional View ........................................... 126 .
NOISE, VIBRATION AND HARSHNESS Shift Mechanism .................................................. 127.
(NVH) TROUBLESHOOTING ........................... 59
. TCM Function ...................................................... 138
.
NVH Troubleshooting Chart .................................. 59
. CAN Communication ........................................... 139 .
Input/Output Signal of TCM ................................. 140 .
DESCRIPTION .................................................. 60
. Line Pressure Control .......................................... 140 .
Cross-Sectional View ............................................ 60
. Shift Control ......................................................... 142
.
Lock-up Control .................................................... 143
.
ON-VEHICLE MAINTENANCE .................. 62
. Engine Brake Control ........................................... 144 .
Control Valve ....................................................... 144
.
M/T OIL ............................................................. 62
.
A/T Electrical Parts Location ................................ 146 .
Changing ............................................................... 62
.
Checking ................................................................ 62
. A/T SHIFT LOCK SYSTEM ............................. 147
.
System Description .............................................. 147
.
ON-VEHICLE REPAIR ............................... 63
. Shift Lock System Electrical Parts Location ......... 147 .
REAR OIL SEAL ............................................... 63
. ON BOARD DIAGNOSTIC (OBD) SYSTEM ... 148
.
Removal and Installation ....................................... 63
.
Introduction .......................................................... 148
.
POSITION SWITCH .......................................... 65
. OBD-II Function for A/T System .......................... 148 .
Checking ................................................................ 65
. One or Two Trip Detection Logic of OBD-II ......... 148 .
OBD-II Diagnostic Trouble Code (DTC) ............... 148 .
SHIFT CONTROL ............................................. 66
. Malfunction Indicator Lamp (MIL) ........................ 149 .
Removal and Installation ....................................... 66
.
DIAGNOSIS SYSTEM (TCM) .......................... 150
.
AIR BREATHER HOSE .................................... 68
. CONSULT-III Function (TRANSMISSION) .......... 150
.
Removal and Installation ....................................... 68
. Diagnosis Procedure without CONSULT-III ......... 156
.
REMOVAL AND INSTALLATION .............. 69
. COMPONENT DIAGNOSIS ...................... 159
TRANSMISSION ASSEMBLY .......................... 69
. DTC U1000 CAN COMMUNICATION LINE .... 159
.
Removal and Installation from Vehicle (For 2WD Description ........................................................... 159
.
Models) .................................................................. 69
. On Board Diagnosis Logic ................................... 159 .
Removal and Installation from Vehicle (For 4WD Possible Cause .................................................... 159
.
Models) .................................................................. 71
. DTC Confirmation Procedure ............................... 159 .
Diagnosis Procedure ............................................ 159 .
DISASSEMBLY AND ASSEMBLY ............ 73
.
DTC P0615 START SIGNAL CIRCUIT ........... 160
.
TRANSMISSION ASSEMBLY .......................... 73
. Description ........................................................... 160
.
Disassembly and Assembly ................................... 73
. CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 160
.
SERVICE DATA AND SPECIFICATIONS On Board Diagnosis Logic ................................... 160 .
(SDS) ......................................................... 120
. Possible Cause .................................................... 160 .
DTC Confirmation Procedure ............................... 160 .
SERVICE DATA AND SPECIFICATIONS Diagnosis Procedure ............................................ 160 .
(SDS) ............................................................... 120
.
General Specification ...........................................120. DTC P0700 TCM .............................................. 162
.
Gear End Play ......................................................121
. Description ........................................................... 162
.
Snap Rings ...........................................................121
. On Board Diagnosis Logic ................................... 162 .
Baulk Ring Clearance ...........................................121 . Possible Cause .................................................... 162
.
5AT: RE5R05A DTC Confirmation Procedure ............................... 162 .
Diagnosis Procedure ............................................ 162 .
BASIC INSPECTION ................................. 123
.
DTC P0705 PARK/NEUTRAL POSITION
DIAGNOSIS AND REPAIR WORKFLOW ...... 123
. SWITCH ........................................................... 163
.
How to Perform Trouble Diagnosis For Quick and Description ........................................................... 163
.
Accurate Repair ....................................................123
.
Revision: October 2008 TM-2 2009 Frontier
CONSULT-III Reference Value in Data Monitor Possible Cause ..................................................... 178
.
Mode .................................................................... 163
. DTC Confirmation Procedure ............................... 178 . A
On Board Diagnosis Logic ................................... 163 . Diagnosis Procedure ............................................ 179
.
Possible Cause .................................................... 163.
DTC Confirmation Procedure ............................... 163 . DTC P0735 A/T 5TH GEAR FUNCTION ........ 180
Description ............................................................ 180
. B
Diagnosis Procedure ............................................ 163 .
On Board Diagnosis Logic .................................... 180 .
DTC P0717 TURBINE REVOLUTION SEN- Possible Cause ..................................................... 180
.
SOR ................................................................. 165
. DTC Confirmation Procedure ............................... 180 . C
Description ........................................................... 165
. Diagnosis Procedure ............................................ 181 .
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 165
. DTC P0740 TORQUE CONVERTER CLUTCH
TM
On Board Diagnosis Logic ................................... 165 . SOLENOID VALVE ......................................... 182
Possible Cause .................................................... 165. Description ............................................................ 182
.
DTC Confirmation Procedure ............................... 165 . CONSULT-III Reference Value in Data Monitor
Mode ..................................................................... 182
. E
Diagnosis Procedure ............................................ 165 .
On Board Diagnosis Logic .................................... 182 .
DTC P0720 VEHICLE SPEED SENSOR A/T Possible Cause ..................................................... 182.
(REVOLUTION SENSOR) ............................... 167
. DTC Confirmation Procedure ............................... 182 . F
Description ........................................................... 167
. Diagnosis Procedure ............................................ 182 .
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 167
. DTC P0744 A/T TCC S/V FUNCTION (LOCK-
G
On Board Diagnosis Logic ................................... 167 . UP) ................................................................... 184
Possible Cause .................................................... 167. Description ............................................................ 184
.
DTC Confirmation Procedure ............................... 167 . CONSULT-III Reference Value in Data Monitor
Mode ..................................................................... 184
. H
Diagnosis Procedure ............................................ 168 .
On Board Diagnosis Logic .................................... 184 .
DTC P0725 ENGINE SPEED SIGNAL ............ 170
. Possible Cause ..................................................... 184.
Description ........................................................... 170
. DTC Confirmation Procedure ............................... 184 . I
CONSULT-III Reference Value in Data Monitor Diagnosis Procedure ............................................ 184 .
Mode .................................................................... 170
.
On Board Diagnosis Logic ................................... 170 . DTC P0745 LINE PRESSURE SOLENOID
VALVE ............................................................. 186 J
Possible Cause .................................................... 170.
DTC Confirmation Procedure ............................... 170 . Description ............................................................ 186
.
Diagnosis Procedure ............................................ 170 . CONSULT-III Reference Value in Data Monitor
Mode ..................................................................... 186
. K
DTC P0731 A/T 1ST GEAR FUNCTION ......... 172
. On Board Diagnosis Logic .................................... 186 .
Description ........................................................... 172
. Possible Cause ..................................................... 186.
On Board Diagnosis Logic ................................... 172 . DTC Confirmation Procedure ............................... 186 . L
Possible Cause .................................................... 172
. Diagnosis Procedure ............................................ 186 .
DTC Confirmation Procedure ............................... 172 .
Diagnosis Procedure ............................................ 173 . DTC P1705 THROTTLE POSITION SENSOR. 188
Description ............................................................ 188
. M
DTC P0732 A/T 2ND GEAR FUNCTION ........ 174
. CONSULT-III Reference Value in Data Monitor
Description ........................................................... 174
. Mode ..................................................................... 188
.
On Board Diagnosis Logic ................................... 174 . On Board Diagnosis Logic .................................... 188 . N
Possible Cause .................................................... 174
. Possible Cause ..................................................... 188.
DTC Confirmation Procedure ............................... 174 . DTC Confirmation Procedure ............................... 188 .
Diagnosis Procedure ............................................ 175 . Diagnosis Procedure ............................................ 188 . O
DTC P0733 A/T 3RD GEAR FUNCTION ........ 176
. DTC P1710 A/T FLUID TEMPERATURE SEN-
Description ........................................................... 176
. SOR CIRCUIT ................................................. 190
On Board Diagnosis Logic ................................... 176 . Description ............................................................ 190
. P
Possible Cause .................................................... 176
. CONSULT-III Reference Value in Data Monitor
DTC Confirmation Procedure ............................... 176 . Mode ..................................................................... 190
.
Diagnosis Procedure ............................................ 177 . On Board Diagnosis Logic .................................... 190 .
Possible Cause ..................................................... 190.
DTC P0734 A/T 4TH GEAR FUNCTION ......... 178
. DTC Confirmation Procedure ............................... 190 .
Description ........................................................... 178
. Diagnosis Procedure ............................................ 190 .
On Board Diagnosis Logic ................................... 178 . Component Inspection .......................................... 191 .
Revision: October 2008 TM-3 2009 Frontier
DTC P1721 VEHICLE SPEED SENSOR MTR. 192 CONSULT-III Reference Value in Data Monitor
Description ............................................................192
. Mode .................................................................... 204
.
CONSULT-III Reference Value in Data Monitor On Board Diagnosis Logic ................................... 204 .
Mode .....................................................................192
. Possible Cause .................................................... 204 .
On Board Diagnosis Logic ....................................192 . DTC Confirmation Procedure ............................... 204 .
Possible Cause .....................................................192 . Diagnosis Procedure ............................................ 204 .
DTC Confirmation Procedure ...............................192 .
Diagnosis Procedure ............................................192 . DTC P1772 LOW COAST BRAKE SOLENOID
VALVE ............................................................. 206
.
DTC P1730 A/T INTERLOCK ......................... 194
. Description ........................................................... 206
.
Description ............................................................194
. CONSULT-III Reference Value in Data Monitor
On Board Diagnosis Logic ....................................194 . Mode .................................................................... 206
.
Possible Cause .....................................................194
. On Board Diagnosis Logic ................................... 206 .
DTC Confirmation Procedure ...............................194 . Possible Cause .................................................... 206 .
Judgement of A/T Interlock ...................................194 . DTC Confirmation Procedure ............................... 206 .
Diagnosis Procedure ............................................194 . Diagnosis Procedure ............................................ 206 .
DTC P1731 A/T 1ST ENGINE BRAKING ....... 196
. DTC P1774 LOW COAST BRAKE SOLENOID
Description ............................................................196
. VALVE FUNCTION .......................................... 208
.
CONSULT-III Reference Value in Data Monitor Description ........................................................... 208
.
Mode .....................................................................196
. CONSULT-III Reference Value in Data Monitor
On Board Diagnosis Logic ....................................196 . Mode .................................................................... 208
.
Possible Cause .....................................................196 . On Board Diagnosis Logic ................................... 208 .
DTC Confirmation Procedure ...............................196 . Possible Cause .................................................... 208 .
Diagnosis Procedure ............................................196 . DTC Confirmation Procedure ............................... 208 .
Diagnosis Procedure ............................................ 209 .
DTC P1752 INPUT CLUTCH SOLENOID
VALVE ............................................................ 198
. MAIN POWER SUPPLY AND GROUND CIR-
Description ............................................................198
. CUIT ................................................................. 210
.
CONSULT-III Reference Value in Data Monitor Diagnosis Procedure ............................................ 210
.
Mode .....................................................................198
.
On Board Diagnosis Logic ....................................198 . CLOSED THROTTLE POSITION AND WIDE
Possible Cause .....................................................198 . OPEN THROTTLE POSITION CIRCUIT ......... 213
.
DTC Confirmation Procedure ...............................198 . CONSULT-III Reference Value in Data Monitor
Diagnosis Procedure ............................................198 . Mode .................................................................... 213
.
Diagnosis Procedure ............................................ 213 .
DTC P1757 FRONT BRAKE SOLENOID
VALVE ............................................................ 200
. BRAKE SIGNAL CIRCUIT .............................. 214
.
Description ............................................................200
. CONSULT-III Reference Value in Data Monitor
CONSULT-III Reference Value in Data Monitor Mode .................................................................... 214
.
Mode .....................................................................200
. Diagnosis Procedure ............................................ 214 .
On Board Diagnosis Logic ....................................200 .
Possible Cause .....................................................200 .
A/T SHIFT LOCK SYSTEM ............................. 215
.
Wiring Diagram - A/T - SHIFT .............................. 215.
DTC Confirmation Procedure ...............................200 .
Diagnosis Procedure ............................................ 216
.
Diagnosis Procedure ............................................200 .
DTC P1762 DIRECT CLUTCH SOLENOID OVERDRIVE CONTROL SWITCH .................. 218
.
CONSULT-III Reference Value in Data Monitor
VALVE ............................................................ 202
.
Mode .................................................................... 218
.
Description ............................................................202
.
Diagnosis Procedure ............................................ 218 .
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................202
. ECU DIAGNOSIS ...................................... 220
On Board Diagnosis Logic ....................................202 .
Possible Cause .....................................................202 . TCM ................................................................. 220
.
DTC Confirmation Procedure ...............................202 . TCM Terminals and Reference Values ................ 220 .
Diagnosis Procedure ............................................202 . Wiring Diagram A/T Control System .................... 221 .
Fail-Safe ............................................................... 228
.
DTC P1767 HIGH AND LOW REVERSE DTC Inspection Priority Chart .............................. 230 .
CLUTCH SOLENOID VALVE ......................... 204
. DTC No. Index ..................................................... 230 .
Description ............................................................204
. Alphabetical Index ................................................ 231 .
Revision: October 2008 TM-4 2009 Frontier
SYMPTOM DIAGNOSIS ........................... 232
. Cruise Test - Part 2 .............................................. 296
.
Cruise Test - Part 3 .............................................. 296
. A
SYSTEM SYMPTOM ....................................... 232
.
O/D OFF Indicator Lamp Does Not Come On ..... 232 . ON-VEHICLE REPAIR .............................. 297
.
Engine Cannot Be Started in "P" or "N" Position .. 232
SHIFT CONTROL SYSTEM ............................ 297 B
In "P" Position, Vehicle Moves When Pushed ..... 233 .
In "N" Position, Vehicle Moves ............................. 233. Exploded view ...................................................... 297
.
Large Shock ("N" to "D" Position) ......................... 234 . Removal and Installation ...................................... 297
.
Vehicle Does Not Creep Backward in "R" Position 236 .. Inspection and Adjustment ................................... 298 . C
Vehicle Does Not Creep Forward in "D" Position .. 237 OIL PAN .......................................................... 299
Vehicle Cannot Be Started from D1 ..................... 239 .
Removal and Installation ...................................... 299
.
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