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                                                                                                                                                                                EXIT


                                                                                             PROPELLER SHAFT &                                                            GI
                                                                                           DIFFERENTIAL CARRIER
                                                                                                                                                                          MA



                                                                                                 SECTION                      PD                                          EM

                                                                                                                                                                          LC

                                                                                                                                                                          EC

                                                                                                                                                                          FE

                                                               CONTENTS                                                                                                   CL

PROPELLER SHAFT ......................................................3                     PRE-INSPECTION ...................................................19
                                                                                            FINAL DRIVE HOUSING ..........................................20
                                                                                                                                                                          MT
  Preparation ..................................................................3
     SPECIAL SERVICE TOOLS ........................................3                        DIFFERENTIAL CASE ..............................................22
  Noise, Vibration and Harshness (NVH)                                                      DIFFERENTIAL SIDE SHAFT ...................................23
                                                                                                                                                                          AT
  Troubleshooting ...........................................................4          Inspection...................................................................24
     NVH TROUBLESHOOTING CHART ............................4                               RING GEAR AND DRIVE PINION .............................24
  Components.................................................................5             DIFFERENTIAL CASE ASSEMBLY ...........................24                       TF
     FRONT PROPELLER SHAFT .....................................5                          BEARING ................................................................24
     REAR PROPELLER SHAFT .......................................6                      Adjustment .................................................................25
  On-vehicle Service.......................................................8               SIDE BEARING PRELOAD .......................................25
     PROPELLER SHAFT VIBRATION ...............................8                             PINION GEAR HEIGHT AND PINION BEARING
     APPEARANCE CHECKING ........................................8                          PRELOAD ...............................................................26
  Removal and Installation .............................................8                   TOOTH CONTACT ...................................................30           AX
                                                                                        Assembly ...................................................................31
  Inspection.....................................................................9
                                                                                          DIFFERENTIAL SIDE SHAFT ...................................31
  Disassembly.................................................................9
                                                                                          DIFFERENTIAL CASE ..............................................32              SU
     CENTER BEARING - 2WD - .......................................9
                                                                                          FINAL DRIVE HOUSING ..........................................33
     JOURNAL (71H AND 80B)........................................10
                                                                                        Service Data and Specifications (SDS).....................37
  Assembly ...................................................................11                                                                                          BR
                                                                                          R200A.....................................................................37
     CENTER BEARING - 2WD - .....................................11
     JOURNAL (71H AND 80B)........................................11
                                                                                                                        H233B
  Service Data and Specifications (SDS).....................12                                                                                                            ST
     GENERAL SPECIFICATIONS ...................................12                    REAR FINAL DRIVE .....................................................40
     SERVICE DATA .......................................................13
                                                                                       Preparation ................................................................40
     SNAP RING (80B)....................................................13
                                                                                          SPECIAL SERVICE TOOLS ......................................40
                                                                                                                                                                          RS
     SNAP RING (71H) ...................................................13
                                                                                       Noise, Vibration and Harshness (NVH)
                                                                                       Troubleshooting .........................................................42
                                    R200A                                                                                                                                 BT
                                                                                       On-vehicle Service.....................................................42
FRONT FINAL DRIVE ...................................................14                   FRONT OIL SEAL REPLACEMENT...........................42
  Preparation ................................................................14       Components...............................................................44        HA
     SPECIAL SERVICE TOOLS ......................................14                    Removal and Installation ...........................................45
  Noise, Vibration and Harshness (NVH)                                                    REMOVAL ...............................................................45
  Troubleshooting .........................................................16             INSTALLATION........................................................45          SC
  On-vehicle Service.....................................................16            Disassembly...............................................................45
     FRONT OIL SEAL REPLACEMENT...........................16                              PRE-INSPECTION ...................................................45
     REAR COVER GASKET REPLACEMENT..................17                                    DIFFERENTIAL CARRIER ........................................46                 EL
                                                                                          DIFFERENTIAL CASE ..............................................48
  Components...............................................................18
                                                                                       Inspection...................................................................49
  Removal and Installation ...........................................19                                                                                                  IDX
                                                                                          RING GEAR AND DRIVE PINION .............................49
     REMOVAL ...............................................................19
                                                                                          DIFFERENTIAL CASE ASSEMBLY ...........................49
     INSTALLATION........................................................19
                                                                                          BEARING ................................................................49
  Disassembly...............................................................19
                                                                                                                                                                    EXIT


                                                 CONTENTS                                (Cont'd)
Limited Slip Differential..............................................49              PINION GEAR HEIGHT ............................................55
   PREPARATION FOR DISASSEMBLY ........................49                              TOOTH CONTACT ...................................................58
   DISASSEMBLY ........................................................50          Assembly ...................................................................59
   INSPECTION ...........................................................51          DIFFERENTIAL CASE ..............................................59
   ADJUSTMENT .........................................................52            DIFFERENTIAL CARRIER ........................................60
   ASSEMBLY .............................................................53        Service Data and Specifications (SDS).....................63
Adjustment .................................................................55       H233B.....................................................................63




                                                                            PD-2
                                                                                                                                                 EXIT
                                                  PROPELLER SHAFT
                                                                                                                          Preparation

                                                     Preparation                                                                           GI
SPECIAL SERVICE TOOLS                                                                                                           NAPD0001
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
                                                                                                                                           MA
 Tool number
 (Kent-Moore No.)           Description
 Tool name                                                                                                                                 EM
 KV38108300                                                                      Removing and installing propeller shaft lock nut,
 (J44195)                                                                        and drive pinion lock nut
 Companion flange                                                                                                                          LC
 wrench

                                                                                                                                           EC

                            NT771
                                                                                                                                           FE
 ST3090S000                                                                      Removing and installing drive pinion rear inner
 (      --        )                                                              cone
 Drive pinion rear inner                                                         a: 79 mm (3.11 in) dia.
 race puller set                                                                 b: 45 mm (1.77 in) dia.
                                                                                                                                           CL
 1 ST30031000                                                                    c: 35 mm (1.38 in) dia.
 (J22912-01)
 Puller                                                                                                                                    MT
 2 ST30901000
 (J26010-01)
 Base                       NT527                                                                                                          AT

                                                                                                                                           TF




                                                                                                                                           AX

                                                                                                                                           SU

                                                                                                                                           BR

                                                                                                                                           ST

                                                                                                                                           RS

                                                                                                                                           BT

                                                                                                                                           HA

                                                                                                                                           SC

                                                                                                                                           EL

                                                                                                                                           IDX

                                                               PD-3
                                     Symptom




       



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