Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Pathfinder 1999-2003 Approved Nissan Pathfinder 2000 TF
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EXIT
GI
TRANSFER
MA
SECTION TF EM
LC
EC
FE
CONTENTS CL
PREPARATION ...............................................................2 Counter Gear .............................................................20
MT
Special Service Tools ..................................................2 DISASSEMBLY ........................................................20
Commercial Service Tools ...........................................3 INSPECTION ...........................................................21
ASSEMBLY .............................................................21
NOISE, VIBRATION AND HARSHNESS (NVH) AT
TROUBLESHOOTING .....................................................5 Main Gear ..................................................................21
NVH Troubleshooting Chart.........................................5 DISASSEMBLY ........................................................21
TRANSFER ...............................................................5 INSPECTION ...........................................................22
ASSEMBLY .............................................................22
DESCRIPTION .................................................................6
Front Case .................................................................22
Cross-sectional View ...................................................6
ON-VEHICLE SERVICE ..................................................7
REMOVAL ...............................................................22 PD
INSTALLATION........................................................23
Replacing Oil Seal .......................................................7
Front Case Cover ......................................................23
CENTER CASE OIL SEAL ..........................................7
REMOVAL ...............................................................23 AX
SHIFT SHAFT OIL SEAL ............................................7
INSTALLATION........................................................23
REAR OIL SEAL ........................................................8
Bearing Retainer........................................................23
Position Switch Check .................................................8 SU
REMOVAL ...............................................................23
REMOVAL AND INSTALLATION ...................................9
INSTALLATION........................................................23
Removal.......................................................................9 Center Case...............................................................24
Installation....................................................................9 REMOVAL ...............................................................24 BR
M/T MODEL ..............................................................9 INSTALLATION........................................................24
A/T MODEL ...............................................................9 Rear Case..................................................................24
OVERHAUL ...................................................................10 REMOVAL ...............................................................24
ST
Transfer Gear Control................................................10 INSTALLATION........................................................24
Case Components .....................................................11 Shift Control Components .........................................25
Gear Components .....................................................12
RS
INSPECTION ...........................................................25
Shift Control Components .........................................13 ASSEMBLY....................................................................26
DISASSEMBLY..............................................................14 SERVICE DATA AND SPECIFICATIONS (SDS) .........33 BT
REPAIR FOR COMPONENT PARTS ...........................18 General Specifications...............................................33
Mainshaft ...................................................................18 Gear End Play ...........................................................33
DISASSEMBLY ........................................................18 Available Snap Ring ..................................................33 HA
INSPECTION ...........................................................19 MAINSHAFT FRONT BEARING ................................33
ASSEMBLY .............................................................19 MAINSHAFT REAR BEARING ..................................33
Front Drive Shaft .......................................................20 MAIN GEAR BEARING.............................................33 SC
DISASSEMBLY ........................................................20 Available Shim ...........................................................34
INSPECTION ...........................................................20 COUNTER GEAR REAR BEARING ...........................34
ASSEMBLY .............................................................20 EL
IDX
EXIT
PREPARATION
Special Service Tools
Special Service Tools NATF0001
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
KV38108300 Removing companion flange nut
(J44195) Installing companion flange nut
Companion flange
wrench
NT771
ST30021000 Removing counter gear front bearing
(J22912-01) (Use with ST36710010)
Puller Removing L & H hub
a: 110 mm (4.33 in) dia.
b: 68 mm (2.68 in) dia.
NT411
ST30031000 Removing counter gear rear bearing
(J22912-01) (Use with ST36710010)
Puller a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.
NT411
ST33290001 Removing center case oil seal
(J25810-A) Removing rear oil seal
Puller a: 250 mm (9.84 in)
b: 160 mm (6.30 in)
NT414
ST33051001 Removing companion flange
(J22888) a: 135 mm (5.31 in)
Puller b: 100 mm (3.94 in)
c: 130 mm (5.12 in)
NT657
ST30720000 1 Installing center case oil seal
1 (J25273) 2 Installing rear oil seal
2 (J25405) a: 77 mm (3.03 in) dia.
Drift b: 55.5 mm (2.185 in) dia.
NT658
TF-2
EXIT
PREPARATION
Special Service Tools (Cont'd)
Tool number GI
(Kent-Moore No.) Description
Tool name
MA
ST36710010 Removing counter gear front bearing
( -- ) (Use with ST30021000)
Drift Removing counter gear rear bearing
(Use with ST30031000)
EM
a: 34.5 mm (1.358 in) dia.
NT063
LC
ST33061000 Removing main gear bearing
(J8107-2) a: 28.5 mm (1.122 in) dia.
Drift b: 38 mm (1.50 in) dia.
EC
NT116
FE
ST30613000 1 Installing main gear bearing
1 (J25742-3) 2 Installing front case cover oil seal
2 (J34339) a: 72 mm (2.83 in) dia. CL
Drift b: 48 mm (1.89 in) dia.
MT
NT073
(J35864) Installing shift shaft oil seal
Drift a: 26 mm (1.02 in) dia. AT
b: 20 mm (0.79 in) dia.
c: 150 mm (5.91 in)
NT117
(J26092) Seating counter gear assembly
Drift a: 44.5 mm (1.752 in) dia. PD
b: 38.5 mm (1.516 in) dia.
AX
NT065
(J34291) Selecting counter gear rear bearing shim
Shim setting gauge set SU
BR
NT101
ST
(J34291-20) Selecting counter gear rear bearing shim
Plunger-shim setting
gauge
RS
NT118
BT
Commercial Service Tools NATF0002
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. HA
Tool name Description
Puller Removing front drive shaft front bearing SC
Removing front drive shaft rear bearing
Removing main gear bearing
EL
NT077 IDX
TF-3
EXIT
PREPARATION
Commercial Service Tools (Cont'd)
Tool name Description
Drift 1 Installing mainshaft rear bearing
2 Installing L & H hub
1 a: 50 mm (1.97 in) dia.
b: 42 mm (1.65 in) dia.
c: 180 mm (7.09 in)
2 a: 60 mm (2.36 in) dia.
NT117
b: 50 mm (1.97 in) dia.
c: 60 mm (2.36 in)
TF-4
NATF0039 EXIT
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
NVH Troubleshooting Chart NATF0039S01
GI
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of inspection.
If necessary, repair or replace these parts.
MA
TRANSFER NATF0039S0101
Refer to MA-25, "Checking
EM
TF-11, 13
LC
TF-13
TF-12
TF-12
TF-11
TF-11
Transfer Fluid".
Reference page
EC
FE
CHECK SPRING AND CHECK BALL (Worn or damaged)
CL
MT
AT
SUSPECTED PARTS
BEARING (Worn or damaged)
OIL SEAL (Worn or damaged)
LIQUID GASKET (Damaged)
(Possible cause)
GEAR (Worn or damaged)
FLUID (Level too high)
SHIFT FORK (Worn)
FLUID (Level low)
PD
FLUID (Wrong)
AX
Noise 1 2 3 3 SU
Fluid leakage 3 1 2 2
Symptom
Hard to shift or will not shift 1 1 BR
Jumps out of gear 1 2 2
ST
RS
BT
HA
SC
EL
IDX
TF-5
EXIT
DESCRIPTION
Cross-sectional View
Cross-sectional View NATF0003
SMT820D
TF-6
EXIT
ON-VEHICLE SERVICE
Replacing Oil Seal
Replacing Oil Seal NATF0004
GI
CENTER CASE OIL SEAL NATF0004S01
1. Remove exhaust front tube and heat insulator. Refer to
"Removal", TF-9.
MA
2. Remove front propeller shaft. Refer to PD-8, "Removal and
Installation". EM
3. Remove companion flange nut.
LC
SMT844DB
4. Remove companion flange. EC
FE
CL
MT
SMT802C
AT
5. Remove center case oil seal.
6. Install center case oil seal.
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