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                                                                                        ENGINE LUBRICATION &                                                            GI
                                                                                           COOLING SYSTEMS
                                                                                                                                                                        MA



                                                                                               SECTION                       LC                                         EM




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                                                               CONTENTS                                                                                                 CL

ENGINE LUBRICATION SYSTEM..................................2                             CHECKING RADIATOR ............................................12
                                                                                         CHECKING RADIATOR CAP ....................................13
                                                                                                                                                                        MT
  Precautions ..................................................................2
     LIQUID GASKET APPLICATION PROCEDURE ............2                                   CHECKING COOLING SYSTEM FOR LEAKS ............13
  Preparation ..................................................................2    Water Pump ...............................................................14
                                                                                                                                                                        AT
     SPECIAL SERVICE TOOLS ........................................2                   REMOVAL AND INSTALLATION ...............................14
     COMMERCIAL SERVICE TOOL ..................................3                       REMOVAL ...............................................................15
  Lubrication Circuit ........................................................3        INSPECTION ...........................................................16         TF
  Oil Pressure Check......................................................5            INSTALLATION........................................................17
  Oil Pump ......................................................................6   Thermostat.................................................................19
     REMOVAL AND INSTALLATION .................................6                       REMOVAL AND INSTALLATION ...............................19                       PD
     DISASSEMBLY AND ASSEMBLY................................6                         INSPECTION ...........................................................19
     OIL PUMP INSPECTION ............................................7               Water Control Valve...................................................20
     REGULATOR VALVE INSPECTION ............................7                          REMOVAL AND INSTALLATION ...............................20                       AX
     OIL FILTER ...............................................................8       INSPECTION ...........................................................21
  Oil Cooler.....................................................................8   Radiator .....................................................................22
     REMOVAL AND INSTALLATION .................................8                       REMOVAL AND INSTALLATION ...............................22                       SU
     INSPECTION .............................................................9       Cooling Fan (Crankshaft driven) ...............................23
  Service Data and Specifications (SDS).......................9                        REMOVAL AND INSTALLATION ...............................23
     OIL PRESSURE ........................................................9            INSPECTION ...........................................................23         BR
     REGULATOR VALVE .................................................9              Refilling Engine Coolant ............................................23
     OIL PUMP .................................................................9     Radiator (Aluminum type)..........................................24
                                                                                       PREPARATION .......................................................24
                                                                                                                                                                        ST
ENGINE COOLING SYSTEM........................................10
  Precautions ................................................................10       DISASSEMBLY ........................................................24
                                                                                       ASSEMBLY .............................................................25
     LIQUID GASKET APPLICATION PROCEDURE ..........10                                                                                                                   RS
  Preparation ................................................................10       INSPECTION ...........................................................26
     SPECIAL SERVICE TOOLS ......................................10                  Overheating Cause Analysis .....................................27
     COMMERCIAL SERVICE TOOL ................................11                      Service Data and Specifications (SDS).....................28                       BT
  Cooling Circuit ...........................................................11        THERMOSTAT ........................................................28
  System Check............................................................12           WATER CONTROL VALVE .......................................28
     CHECKING COOLING SYSTEM HOSES ...................12                               RADIATOR ..............................................................28        HA

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                                       ENGINE LUBRICATION SYSTEM
Precautions

                                                     Precautions
                                                     LIQUID GASKET APPLICATION PROCEDURE                                         NALC0001
                                                     1.   Use a scraper to remove all traces of old liquid gasket from
                                                          mating surfaces and grooves. Also, completely clean any oil
                                                          from these areas.
                                                     2.   Apply a continuous bead of liquid gasket to mating surfaces.
                                                          (Use Genuine RTV silicone sealant or equivalent. Refer to
                                                          GI-53.)
                                                     



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