Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Pathfinder 2004-2007 Approved Nissan Pathfinder 2004 mt
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GI
MANUAL TRANSMISSION
MA
SECTION MT EM
LC
EC
FE
CONTENTS CL
PREPARATION ...............................................................2 INSPECTION ...........................................................20
Special Service Tools ..................................................2 Gear Components .....................................................20
Commercial Service Tool.............................................3 INSPECTION ...........................................................20
NOISE, VIBRATION AND HARSHNESS (NVH) ASSEMBLY....................................................................22 AT
TROUBLESHOOTING .....................................................4 Gear Components .....................................................22
NVH Troubleshooting Chart.........................................4 ASSEMBLY .............................................................22
MANUAL TRANSMISSION..........................................4 Shift Control Components .........................................30 TF
ON-VEHICLE SERVICE ..................................................5 ASSEMBLY .............................................................30
Position Switch Check .................................................5 Case Components .....................................................30
DESCRIPTION .................................................................6 ASSEMBLY .............................................................30 PD
Cross-sectional View ...................................................6 SERVICE DATA AND SPECIFICATIONS (SDS) .........33
REMOVAL AND INSTALLATION ...................................7 General Specifications...............................................33
Gear End Play ...........................................................33 AX
Removal.......................................................................7
Installation....................................................................8 Clearance Between Baulk Ring and Gear ................33
2ND AND 3RD BAULK RING ....................................34
OVERHAUL ...................................................................10 SU
Distance Between Rear Surface of Reverse
Case Components .....................................................10
Cone and Reverse Baulk Ring..................................34
Gear Components .....................................................11
Shift Control Components .........................................13
Available Snap Ring ..................................................34 BR
MAIN DRIVE GEAR SNAP RING ..............................34
DISASSEMBLY..............................................................14
MAINSHAFT FRONT SNAP RING .............................34
Case Components .....................................................14
DISASSEMBLY ........................................................14
COUNTER GEAR REAR SNAP RING .......................35 ST
Available C-ring .........................................................35
Shift Control Components .........................................15
MAINSHAFT C-RING ...............................................35
DISASSEMBLY ........................................................15 RS
Available Shim and Washer ......................................36
Gear Components .....................................................16
TABLE FOR SELECTING PROPER COUNTER
DISASSEMBLY ........................................................16
GEAR FRONT BEARING THRUST WASHER ............36
INSPECTION..................................................................20 REVERSE IDLER REAR THRUST WASHER .............36 BT
Shift Control Components .........................................20
HA
SC
EL
IDX
PREPARATION
Special Service Tools
Special Service Tools NAMT0001
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
ST23540000 Removing and installing retaining pin
(J25689-A) a: 2.3 mm (0.091 in) dia.
Pin punch b: 4 mm (0.16 in) dia.
NT442
ST30031000 Removing 1st & 2nd synchronizer assembly
(J22912-01) Removing counter gear rear thrust bearing
Puller Removing main drive bearing
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.
NT411
ST33230000 Removing mainshaft and counter gear
( -- ) a: 51 mm (2.01 in) dia.
Drift b: 28.5 mm (1.122 in) dia.
NT084
ST22350000 Removing counter gear front bearing (Use with
(J25678-01) KV38100300)
Drift a: 34 mm (1.34 in) dia.
b: 28 mm (1.10 in) dia.
NT065
KV38100300 Removing counter gear front bearing (Use with
(J25523) ST22350000)
Drift Installing counter gear rear bearing
a: 54 mm (2.13 in) dia.
b: 32 mm (1.26 in) dia.
NT065
ST30720000 1 Removing mainshaft front bearing
1 (J34286) 2 Installing mainshaft front bearing
2 (J34331) a: 77 mm (3.03 in) dia.
Drift b: 55.5 mm (2.185 in) dia.
NT115
ST33210000 1 Installing counter gear front bearing
1 (J25523) 2 Installing front cover oil seal
2 (J25803-01) a: 44 mm (1.73 in) dia.
Drift b: 24.5 mm (0.965 in) dia.
NT084
ST30613000 Installing main drive gear bearing
(J25742-3) a: 72 mm (2.83 in) dia.
Drift b: 48 mm (1.89 in) dia.
NT073
MT-2
PREPARATION
Special Service Tools (Cont'd)
Tool number GI
(Kent-Moore No.) Description
Tool name
MA
ST37750000 1 Removing counter gear rear bearing
1 (J34286) 2 Installing OD gear bushing
2 (J34332) 2 Removing and installing mainshaft rear bearing
3 (J34334) 2 Installing reverse cone
EM
4 (J25679-01) 3 Installing reverse counter gear
Drift 4 Installing counter gear rear end bearing
NT065 a: 40 mm (1.57 in) dia. LC
b: 31 mm (1.22 in) dia.
ST22452000 Installing reverse hub EC
(J34337) a: 45 mm (1.77 in) dia.
Drift b: 36 mm (1.42 in) dia.
FE
NT065
(J26349-3) Installing mainshaft and counter gear CL
Puller leg (Use with J34328)
NT078
(J34328) Installing mainshaft and counter gear
Puller (Use with J26349-3)
AT
TF
NT079
(J26092) Installing sub-gear snap ring
PD
Drift a: 44.5 mm (1.752 in) dia.
b: 38.5 mm (1.516 in) dia.
AX
NT065
(J34342) Installing OD main gear SU
Drift Installing reverse gear bushing
a: 44.5 mm (1.752 in) dia.
b: 40.5 mm (1.594 in) dia. BR
NT065
ST33220000 Installing mainshaft rear bearing ST
(J25804-01) a: 37 mm (1.46 in) dia.
Drift b: 22 mm (0.87 in) dia.
RS
NT084 BT
Commercial Service Tool NAMT0002
HA
Tool name Description
Puller Removing counter gear rear end bearing
Removing reverse synchronizer hub
SC
Removing reverse counter gear
EL
NT077
IDX
MT-3
NAMT0023
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
NVH Troubleshooting Chart NAMT0023S01
Use the chart below to help you find the cause of the problem. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
MANUAL TRANSMISSION NAMT0023S0101
Refer to MA-22, "Checking M/T Oil".
MT-10
MT-10
MT-13
MT-13
MT-13
MT-11
MT-11
MT-11
MT-11
Reference page
CHECK PLUG RETURN SPRING AND
CHECK BALL (Worn or damaged)
BAULK RING (Worn or damaged)
BEARING (Worn or damaged)
OIL SEAL (Worn or damaged)
INSERT SPRING (Damaged)
O-RING (Worn or damaged)
GEAR (Worn or damaged)
SUSPECTED PARTS
GASKET (Damaged)
SHIFT FORK (Worn)
OIL (Level too high)
(Possible cause)
OIL (Level low)
OIL (Wrong)
Noise 1 2 3 3
Oil leakage 3 1 2 2 2
Symptom
Hard to shift or will not shift 1 1 2 2
Jumps out of gear 1 2 2
MT-4
ON-VEHICLE SERVICE
Position Switch Check
Position Switch Check NAMT0024
GI
Switch Gear position Continuity
Reverse Yes MA
Back-up lamp switch
Except reverse No
Neutral Yes
EM
PNP switch
Except neutral No
LC
EC
FE
CL
SMT820CA
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MT-5
NAMT0005
DESCRIPTION
Cross-sectional View
Cross-sectional View NAMT0005S02
SMT990D
MT-6
NAMT0006
REMOVAL AND INSTALLATION
Removal
Removal NAMT0006S01
GI
CAUTION:
When removing the M/T assembly from engine, first remove
the crankshaft position sensor (OBD) from the M/T assembly. MA
Be careful not to damage sensor edge.
EM
LC
EC
FE
CL
AT
SMT815CB
TF
PD
AX
SU
1. Remove battery negative terminal.
2. Remove shift lever from transmission and control lever from
transfer. BR
3. Remove crankshaft position sensor (OBD) from lower side of
transmission case. ST
4. Remove clutch operating cylinder from transmission. Tighten
clutch operating cylinder to the specified torque. Refer to CL-5,
"CLUTCH SYSTEM". RS
5. Lower the transmission out of the body with the speed sensor
and other harnesses still connected. The harnesses are
attached to the body in four places. BT
6. Remove starter motor from transmission.
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