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FSU


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E SUSPENSION

                                                                                                                                                                  A




                                                                                   SECTION
                                                                                         FRONT SUSPENSION
                                                                                                               FSU                                                B



                                                                                                                                                                  C



                                                                                                                                                                  D



                                                                                                                                                                  FSU
                                                                CONTENTS
PRECAUTIONS ......................................................... 2
                                                                      .         STABILIZER BAR .................................................... 12   .        F
 Precautions ............................................................. 2
                                                                      .          Removal and Installation ....................................... 12     .
PREPARATION .......................................................... 3
                                                                      .            REMOVAL .......................................................... 12 .
 Special Service Tools .............................................. 3
                                                                      .            INSPECTION AFTER REMOVAL ...................... 12                    .        G
 Commercial Service Tools ....................................... 3   .            INSTALLATION .................................................. 12    .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                           UPPER LINK ............................................................ 13
                                                                                                                                                         .
TROUBLESHOOTING ............................................... 4     .          Removal and Installation ....................................... 13     .
                                                                                                                                                                  H
 NVH Troubleshooting Chart .................................... 4     .            REMOVAL .......................................................... 13 .
FRONT SUSPENSION ASSEMBLY .......................... 5                .            INSPECTION AFTER REMOVAL ...................... 13                    .
 Components ............................................................ 5
                                                                      .            INSTALLATION .................................................. 13    .
ON-VEHICLE SERVICE ............................................ 6     .         LOWER LINK ........................................................... 14.         I
 Front Suspension Parts ........................................... 6 .          Removal and Installation ....................................... 14     .
 Front Wheel Alignment ............................................ 6 .            REMOVAL .......................................................... 14 .
   PRELIMINARY INSPECTION .............................. 6            .            INSPECTION AFTER REMOVAL ...................... 14                    .         J
   GENERAL INFORMATION AND RECOMMEN-                                               INSTALLATION .................................................. 14    .
   DATIONS ............................................................. 6
                                                                      .         UPPER BALL JOINT AND LOWER BALL JOINT ... 15
   THE ALIGNMENT PROCESS ............................. 7              .          Removal and Installation ....................................... 15     .
                                                                                                                                                                  K
   CAMBER AND CASTER ...................................... 7         .          Inspection .............................................................. 15
                                                                                                                                                         .
   TOE-IN ................................................................. 8
                                                                      .            SWINGING FORCE ........................................... 15         .
   FRONT WHEEL TURNING ANGLE .................... 9                   .            TURNING FORCE ............................................. 15        .
COIL SPRING AND SHOCK ABSORBER .............. 10                      .            VERTICAL END PLAY ....................................... 16          .        L
 Removal and Installation ....................................... 10  .         KNUCKLE ................................................................ 17
                                                                                                                                                         .
   REMOVAL .......................................................... 10
                                                                      .          On-Vehicle Inspection and Service ........................ 17           .
   INSTALLATION .................................................. 10 .          Removal and Installation ....................................... 17     .        M
 Disassembly and Assembly .................................. 10       .            REMOVAL .......................................................... 17 .
   DISASSEMBLY .................................................. 10  .            INSPECTION AFTER REMOVAL ...................... 18                    .
   INSPECTION AFTER DISASSEMBLY .............. 10                     .            INSTALLATION .................................................. 19    .
   ASSEMBLY .........................................................11
                                                                      .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 20                           .
                                                                                 General Specifications (Front) ............................... 20       .
                                                                                                                        1
                                                                                 Wheel Alignment (Unladen* )*6 ........................... 20            .
                                                                                 Ball Joint ................................................................ 21
                                                                                                                                                         .
                                                                                                                          1
                                                                                 Wheelarch Height (Unladen* ) ............................. 21           .




Revision: November 2005                                                  FSU-1                                                          2005 Pathfinder
                                              PRECAUTIONS

PRECAUTIONS                                                                                               PFP:00001

Precautions                                                                                                   EES0019K


G   When installing the rubber bushings, the final tightening must be done under unladen condition and with
    the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
    ately.
G   Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
    spare tire, jack, hand tools, and mats are in their designated positions.
G   After installing suspension components, check the wheel alignment.
G   Lock nuts are not reusable. Always use new lock nuts for installation. New lock nuts are pre-oiled, do not
    apply any additional lubrication.




Revision: November 2005                              FSU-2                                         2005 Pathfinder
                                                       PREPARATION

PREPARATION                                                                                                                    PFP:00002
                                                                                                                                             A
Special Service Tools                                                                                                             EES0019L

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number                                                                            Description
                                                                                                                                             B
  (Kent-Moore No.)
  Tool name
  ST29020001                                                                             Removing ball joint for knuckle
  (J-24319-01)                                                                           a: 34 mm (1.34 in)                                  C
  Gear arm puller                                                                        b: 6.5 mm (0.256 in)
                                                                                         c: 61.5 mm (2.421 in)

                                                                                                                                             D

                                                                        NT694


  HT72520000                                                                             Removing tie-rod outer end                          FSU
  (J-25730-A)
  Ball joint remover

                                                                                                                                             F


                                                                        NT146
                                                                                                                                             G
Commercial Service Tools                                                                                                          EES0019M


  Tool name                                                                              Description
                                                                                                                                             H
  Attachment wheel alignment                                                             Measuring wheel alignment
                                                                                         a: Screw M24 x 1.5 pitch
                                                                                         b: 35 mm (1.38 in) dia.
                                                                                         c: 65 mm (2.56 in) dia.                              I
                                                                                         d: 56 mm (2.20 in)
                                                                                         e: 12 mm (0.47 in)

                                                                        NT148
                                                                                                                                              J
  Spring compressor                                                                      Removing and installing coil spring

                                                                                                                                             K


                                                                                                                                             L
                                                                        NT717


  Power tool                                                                             Loosening bolts and nuts
                                                                                                                                             M




                                                                        PBIC0190E




Revision: November 2005                                        FSU-3                                                  2005 Pathfinder
                          x: Applicable
                                                                                             Symptom
                                                                                                                                                                                    Reference page




                                                                                                                                                Possible Cause and
                                                                                                                                                SUSPECTED PARTS




                                                                                                                       Noise
                                                                                                               Shake


                                                                                    Shimmy
                                                                          Shudder
                                                                                                   Vibration




Revision: November 2005
                                                                                                                                                                                                                                                                                                                 NVH Troubleshooting Chart




                                          Poor quality ride or handling
                                          



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