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PB


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F BRAKES

                                                                                                                                                          A




                                                                                               SECTION
                                                                             PARKING BRAKE SYSTEM
                                                                                                                        PB                                B



                                                                                                                                                          C



                                                                                                                                                          D



                                                                                                                                                          E
                                                              CONTENTS
PREPARATION .......................................................... 2
                                                                   .          PARKING BRAKE SHOE .......................................... 6   .         PB
 Commercial Service Tools ....................................... 2.           Removal and Installation ......................................... 6
                                                                                                                                                .
PARKING BRAKE SYSTEM ..................................... 3       .             COMPONENTS .................................................... 6
                                                                                                                                                .
 On-Vehicle Service .................................................. 3
                                                                   .             REMOVAL ............................................................ 6
                                                                                                                                                .         G
  PEDAL STROKE .................................................. 3.             INSPECTION AFTER REMOVAL ........................ 7            .
  INSPECTION ....................................................... 3
                                                                   .             INSTALLATION .................................................... 7
                                                                                                                                                .
  ADJUSTMENT ..................................................... 3
                                                                   .          SERVICE DATA AND SPECIFICATIONS (SDS) ....... 9                   .
                                                                                                                                                          H
PARKING BRAKE CONTROL .................................. 4         .           Parking Drum Brake ................................................ 9
                                                                                                                                                .
 Components ............................................................ 4
                                                                   .           Parking Brake Control ............................................. 9
                                                                                                                                                .
 Removal and Installation ......................................... 4
                                                                   .
  REMOVAL ............................................................ 4
                                                                   .                                                                                       I
  INSTALLATION .................................................... 5
                                                                   .

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Revision: November 2005                                                 PB-1                                                      2005 Pathfinder
                               PREPARATION

PREPARATION                                                                         PFP:00002

Commercial Service Tools                                                                EFS004IW


  Tool number                                        Description
  (Kent-Moore No.)
  Tool name
      --                                             Measuring rear rotor drum to parking
  (J-21177-A)                                        brake shoe clearance
  Brake drum clearance gauge




                                         WFIA0167E


  Power tool                                         Loosening bolts and nuts




                                         PBIC0190E




Revision: November 2005           PB-2                                      2005 Pathfinder
                                     PARKING BRAKE SYSTEM

PARKING BRAKE SYSTEM                                                                                   PFP:36010
                                                                                                                      A
On-Vehicle Service                                                                                         EFS004IX

PEDAL STROKE
G    When parking brake pedal is operated with the specified force, make sure the stroke is within the specified      B
     number of notches. Check by listening and counting the ratchet clicks.
        Pedal stroke     : 4 - 5 notches [under force of 196 N (20.0 kg, 44.1 lb)]
                                                                                                                      C
INSPECTION
G    Make sure the components are attached properly, checking for looseness or backlash.
G    Check parking brake pedal assembly for bends, damage and cracks, and replace if necessary.                       D
G    Check cable for wear and damage, and replace if necessary.
G    Check parking brake warning lamp switch for malfunction, and replace if necessary. Refer to DI-34, "Wir-
     ing Diagram -- WARN --" .                                                                                        E
ADJUSTMENT
1.   Remove lower instrument panel LH. Refer to IP-13, "LOWER INSTRUMENT PANEL LH" .
2.   Partially engage parking brake pedal to access adjusting nut.                                                    PB
3.   Insert a deep socket wrench to rotate adjusting nut and loosen
     cable until tension is sufficiently released. Then, disengage the
     parking brake pedal.                                                                                             G


                                                                                                                      H



                                                                                                                       I
                                                                                                        WFIA0165E



4.   Remove the wheel and tire using power tool.                                                                       J
5.   Remove the rotor and measure inner diameter at widest point
     using Tool.
                                                                                                                      K
        Tool number     :   --   (J-21177-A)
6.   Transfer measurement less 0.6 mm to the parking brake shoes
     and adjust accordingly.                                                                                          L
7.   Using wheel nuts, secure the disc to the hub to prevent it from
     tilting.
8.   Rotate disc rotor to make sure there is no drag.                                                                 M
9.   Adjust cable as follows:
a.   Operate pedal 10 or more times with a force of 490 N (50 kg,
     110 lb).
b.   Rotate adjusting nut with deep socket to adjust pedal stroke to
     specification.
        Pedal stroke     : 4 - 5 notches [under force of
                         196 N (20.0 kg, 44.1 lb)]
c.   With parking brake pedal completely disengaged, make sure
     there is no drag on the parking brake.


                                                                                                        WFIA0166E




Revision: November 2005                             PB-3                                        2005 Pathfinder
                                PARKING BRAKE CONTROL

PARKING BRAKE CONTROL                                                                        PFP:36010

Components                                                                                          EFS004IY




                                                                                            LFIA0229E

     1.   Lock plate              2.   Pedal assembly           3.   Adjusting nut
     4.   Left rear cable         5.   Right rear cable         6.   Pin
     7.   Return spring           8.   Equalizer                9.   Front cable grommet
     10. Front cable

Removal and Installation                                                                            EFS004IZ

REMOVAL
1.    Remove the lower instrument panel LH and center console. Refer to IP-13, "LOWER INSTRUMENT
      PANEL LH" and IP-15, "CENTER CONSOLE" .
2.    Remove the floor trim. Refer to EI-29, "FLOOR TRIM" .
3.    Remove the parking brake control adjusting nut.

Revision: November 2005                            PB-4                                2005 Pathfinder
                                  PARKING BRAKE CONTROL

    CAUTION:
    Do not reuse adjusting nut after removing it.                                                              A
4. Remove the lock plate from the front cable.
5. Remove front parking brake cable bolt and nut.
6. Disconnect return spring from equalizer.                                                                    B
7. Disconnect the front parking brake cable from the equalizer and remove front cable.
8. Remove the rear disc rotors. Refer to BR-31, "Removal and Installation of Brake Caliper and Disc Rotor" .
                                                                                                               C
9. Remove parking brake shoes, and remove rear cable from toggle lever. Refer to PB-6, "PARKING BRAKE
    SHOE" .
10. Remove equalizer from right and left rear cables.
                                                                                                               D
11. Remove right and left rear cable bolts and nuts, then remove right and left rear cables.
INSTALLATION
G   Installation is in the reverse order of removal.                                                           E
    CAUTION:
    Do not reuse adjusting nut after removing it.
G   Adjust parking brake. Refer to PB-3, "ADJUSTMENT" .                                                        PB



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Revision: November 2005                           PB-5                                      2005 Pathfinder
                                  PARKING BRAKE SHOE

PARKING BRAKE SHOE                                                                                PFP:44060

Removal and Installation                                                                                 EFS004J0

COMPONENTS




                                                                                                 LFIA0230E

  1.   Back plate                 2.   Anchor                    3.   Shoes
  4.   Toggle lever               5.   Upper return spring       6.   Shoe hold-down spring
  7.   Retainer                   8.   Shoe hold-down pin        9.   Adjuster
  10. Lower return spring         11. Disc rotor                 12. Adjuster access plug

REMOVAL
WARNING:
Clean the brakes with a vacuum dust collector to minimize the hazard of airborne particles or other
materials.
NOTE:
Remove the disc rotor only with the parking brake pedal completely disengaged.

Revision: November 2005                            PB-6                                     2005 Pathfinder
                                      PARKING BRAKE SHOE

1.   Remove the rear disc rotor. Refer to BR-31, "Removal and Installation of Brake Caliper and Disc Rotor" .
2.   Remove the rear drive shaft. Refer to PR-10, "Removal and Installation" .                                  A
3.   Disconnect ABS sensor at harness connector. Then remove ABS sensor wire from grommet mounts.
4.   Remove wheel hub and bearing assembly. Refer to RAX-5, "Removal and Installation" .
                                                                                                                B
     G Withdraw ABS sensor harness through back plate when removing wheel hub and bearing assembly.

5.   Remove the return springs.
6.   Remove the adjuster.                                                                                       C
7.   Remove the retainers, anti-rattle pins and shoes.
8.   Disconnect the parking brake cable from the toggle lever.
9.   Remove back plate.                                                                                         D
INSPECTION AFTER REMOVAL
Lining Thickness Inspection
                                                                                                                E
G    Check thickness of lining.
        Standard thickness "A"        : 5.15 



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