Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Pathfinder 2004-2007 Approved Nissan Pathfinder 2005 RFD
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D DRIVELINE/AXLE
A
SECTION RFD
REAR FINAL DRIVE
B
C
RFD
E
CONTENTS
PRECAUTIONS ......................................................... 2
. REAR FINAL DRIVE ASSEMBLY ........................... 13 . F
Precautions for Servicing Rear Final Drive ............. 2 . Removal and Installation ....................................... 13
.
PREPARATION .......................................................... 3
. COMPONENTS .................................................. 13
.
Special Service Tools .............................................. 3
. REMOVAL .......................................................... 14
. G
Commercial Service Tools ....................................... 6 . INSTALLATION .................................................. 15
.
NOISE, VIBRATION AND HARSHNESS (NVH) Disassembly and Assembly ................................... 16 .
TROUBLESHOOTING ............................................... 7 . COMPONENTS .................................................. 16
.
H
NVH Troubleshooting Chart .................................... 7 . ASSEMBLY INSPECTION AND ADJUSTMENT 17 ...
DESCRIPTION ........................................................... 8
. DISASSEMBLY .................................................. 20
.
Cross-Sectional View .............................................. 8
. INSPECTION AFTER DISASSEMBLY ............... 24 .
DIFFERENTIAL GEAR OIL ....................................... 9 . ADJUSTMENT AND SELECTION ADJUSTING I
Changing Differential Gear Oil ................................ 9 . WASHERS ......................................................... 25
.
DRAINING ............................................................ 9
. ASSEMBLY ........................................................ 30
.
FILLING ................................................................ 9
. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 36 . J
Checking Differential Gear Oil ................................. 9 . General Specifications ........................................... 36
.
OIL LEAKAGE AND OIL LEVEL .......................... 9 . Inspection and Adjustment .................................... 36.
FRONT OIL SEAL ................................................... 10 . DRIVE GEAR RUNOUT ..................................... 36 .
K
Removal and Installation ....................................... 10 . DIFFERENTIAL SIDE GEAR CLEARANCE ...... 36 .
REMOVAL .......................................................... 10
. PRELOAD TORQUE .......................................... 36 .
INSTALLATION ...................................................11 . BACKLASH ........................................................ 36
.
SIDE OIL SEAL ....................................................... 12
. COMPANION FLANGE RUNOUT ...................... 36 . L
Removal and Installation ....................................... 12 . SELECTIVE PARTS ........................................... 36 .
REMOVAL .......................................................... 12
.
INSTALLATION .................................................. 12 . M
Revision: November 2005 RFD-1 2005 Pathfinder
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions for Servicing Rear Final Drive EDS001M2
G Before starting diagnosis of the vehicle, understand the symptoms well. Perform correct and systematic
operations.
G Check for the correct installation status prior to removal or disassembly. When matching marks are
required, be certain they do not interfere with the function of the parts they are applied to.
G Overhaul should be done in a clean work area, a dust proof area is recommended.
G Before disassembly, completely remove sand and mud from the exterior of the unit, preventing them from
entering into the unit during disassembly or assembly.
G Always use shop paper for cleaning the inside of components.
G Avoid using cotton gloves or a shop cloth to prevent the entering of lint.
G Check appearance of the disassembled parts for damage, deformation, and abnormal wear. Replace
them with new ones if necessary.
G Gaskets, seals and O-rings should be replaced any time the unit is disassembled.
G Clean and flush the parts sufficiently and blow them dry.
G Be careful not to damage sliding surfaces and mating surfaces.
G When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil,
and foreign materials from the application and mounting surfaces.
G In principle, tighten nuts or bolts gradually in several steps working diagonally from inside to outside. If a
tightening sequence is specified, observe it.
G During assembly, observe the specified tightening torque.
G Add new differential gear oil, petroleum jelly, or multi-purpose grease, as specified.
Revision: November 2005 RFD-2 2005 Pathfinder
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools EDS001M3
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
KV40104000 Removing and installing drive pinion lock nut
( -- ) a: 85 mm (3.35 in) dia. C
Flange wrench b: 65 mm (2.56 in) dia.
RFD
NT659
KV381054S0 Removing front oil seal E
(J-34286)
Puller
F
ZZA0601D
G
ST30720000 G Installing front oil seal
(J-25405) G Installing pinion rear bearing outer race
Drift
a: 77 mm (3.03 in) dia. H
b: 55.5 mm (2.185 in) dia.
ZZA0811D I
KV40104100 Removing side flange
( -- )
Attachment J
K
ZZA0804D
ST36230000 Removing side flange
(J-25840-A) L
Sliding hammer
M
ZZA0803D
KV38100200 Installing side oil seal
(J-26233) a: 65 mm (2.56 in) dia.
Drift b: 49 mm (1.93 in) dia.
ZZA1143D
KV38107900 Installing side flange
(J-39352)
Protector
S-NT129
Revision: November 2005 RFD-3 2005 Pathfinder
PREPARATION
Tool number
(Kent-Moore No.) Description
Tool name
KV38100800 Fixing unit assembly
(J-25604-01) a: 541 mm (21.30 in)
Attachment b: 200 mm (7.87 in)
SDIA0267E
ST3127S000 Measuring pinion bearing preload and total
(J-25765-A) preload
Preload gauge
1: GG91030000
(J-25765)
Torque wrench
2: HT62940000
( -- )
Socket adapter (1/2)
3: HT62900000 NT124
( -- )
Socket adapter (3/8)
KV10111100 Removing rear cover
(J-37228)
Seal cutter
S-NT046
ST3306S001 Removing and installing side bearing inner
( -- ) race
Differential side bearing puller set a: 28.5 mm (1.122 in) dia.
1: ST33051001 b: 38 mm (1.50 in) dia.
(J-22888-20)
Puller
2: ST33061000
(J-8107-2)
NT072
Base
ST30031000 Removing pinion rear bearing inner race
(J-22912-01)
Puller
ZZA0700D
KV40105230 Installing pinion rear bearing outer race
( -- ) a: 92 mm (3.62 in) dia.
Drift b: 86 mm (3.39 in) dia.
c: 45 mm (1.77 in) dia.
PDIA0591E
ST30613000 Installing pinion front bearing outer race
(J-25742-3) a: 72 mm (2.83 in) dia.
Drift b: 48 mm (1.89 in) dia.
ZZA1000D
Revision: November 2005 RFD-4 2005 Pathfinder
PREPARATION
Tool number
(Kent-Moore No.) Description A
Tool name
ST30611000 Installing pinion front bearing outer race (Use
(J-25742-1) with ST30613000) B
Drift bar
C
S-NT090
ST30901000 Installing pinion rear bearing inner race RFD
(J-26010-01) a: 79 mm (3.11 in) dia.
Drift b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.
E
ZZA0978D
KV38100300 Installing side bearing inner race F
(J-25523) a: 54 mm (2.13 in) dia.
Drift b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia. G
ZZA1046D H
(J-8129) Measuring turning torque
Spring gauge
I
J
NT127
(J-34309) Adjusting bearing preload and pinion gear
Differential shim selector tool height
K
L
NT134
(J-25269-4) Selecting pinion height adjusting washer
Side bearing disc (2 Req'd) M
NT136
Revision: November 2005 RFD-5 2005 Pathfinder
PREPARATION
Commercial Service Tools EDS001M4
Tool name Description
Spacer Installing pinion front bearing inner race
a: 60 mm (2.36 in) dia.
b: 36 mm (1.42 in) dia.
c: 30 mm (1.18 in)
ZZA1133D
Power tool Loosening nuts and bolts
PBIC0190E
Revision: November 2005 RFD-6 2005 Pathfinder
Symptom
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