Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Pathfinder 2004-2007 Approved Nissan Pathfinder 2006 br
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F BRAKES
A
B
SECTION
BRAKE SYSTEM C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3
. LEAK INSPECTION ........................................... 16 . BR
Precautions for Supplemental Restraint System Removal and Installation ....................................... 16 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- REMOVAL .......................................................... 16 .
SIONER" ................................................................. 3
. INSTALLATION .................................................. 17 . G
Precautions for Brake System ................................. 3 . Disassembly and Assembly ................................... 17 .
PREPARATION .......................................................... 4
. DISASSEMBLY .................................................. 17 .
Special Service Tool ................................................ 4
. ASSEMBLY ........................................................ 17 .
H
Commercial Service Tools ....................................... 4 . BRAKE BOOSTER .................................................. 18 .
NOISE, VIBRATION, AND HARSHNESS (NVH) On-Vehicle Service ................................................ 18 .
TROUBLESHOOTING ............................................... 5 . OPERATING CHECK ......................................... 18 .
NVH Troubleshooting Chart .................................... 5 . AIRTIGHT CHECK ............................................. 18 . I
BRAKE PEDAL ......................................................... 6
. Removal and Installation ....................................... 19 .
Inspection and Adjustment ...................................... 6 . REMOVAL .......................................................... 19 .
INSPECTION ....................................................... 6
. INSPECTION AFTER REMOVAL ...................... 20 . J
ADJUSTMENT ..................................................... 6. INSTALLATION .................................................. 20 .
Removal and Installation ......................................... 7. VACUUM LINES ...................................................... 21 .
COMPONENTS ................................................... 7 . Removal and Installation ....................................... 21 .
K
REMOVAL FOR ADJUSTABLE BRAKE PEDAL 8 ..... Inspection .............................................................. 21
.
REMOVAL FOR NON-ADJUSTABLE BRAKE VISUAL INSPECTION ........................................ 21 .
PEDAL ................................................................. 9
. CHECK VALVE INSPECTION ............................ 22 .
INSPECTION AFTER REMOVAL ........................ 9 . FRONT DISC BRAKE .............................................. 23 . L
INSTALLATION .................................................... 9
. On-vehicle Inspection ............................................ 23 .
BRAKE FLUID ..........................................................11
. PAD WEAR INSPECTION .................................. 23 .
On-board Inspection ...............................................11
. Components .......................................................... 24 . M
LEVEL CHECK ...................................................11 . Removal and Installation of Brake Pad ................. 25 .
Drain and Refill .......................................................11
. REMOVAL .......................................................... 25 .
Bleeding Brake System ......................................... 12 . INSTALLATION .................................................. 25 .
BRAKE PIPING AND HOSE ................................... 13 . Removal and Installation of Brake Caliper and Disc
Hydraulic Circuit .................................................... 13
. Rotor ...................................................................... 25
.
Removal and Installation of Front Brake Piping and REMOVAL .......................................................... 25 .
Brake Hose ........................................................... 13
. INSTALLATION .................................................. 25 .
REMOVAL .......................................................... 13
. Disassembly and Assembly of Brake Caliper ........ 26 .
INSTALLATION .................................................. 14. DISASSEMBLY .................................................. 26 .
Removal and Installation of Rear Brake Piping and CALIPER INSPECTION ..................................... 27 .
Brake Hose ........................................................... 14
. ASSEMBLY ........................................................ 27 .
REMOVAL .......................................................... 14
. DISC ROTOR INSPECTION .............................. 28 .
INSTALLATION .................................................. 14. Brake Burnishing ................................................... 29 .
Inspection After Installation ................................... 15. REAR DISC BRAKE ................................................ 30 .
BRAKE MASTER CYLINDER ................................. 16 . On-vehicle Inspection ............................................ 30 .
On-board Inspection .............................................. 16
. PAD WEAR INSPECTION .................................. 30 .
Revision: September 2005 BR-1 2006 Pathfinder
Components .......................................................... 31 . ASSEMBLY .........................................................34
.
Removal and Installation of Brake Pad .................. 32 . DISC ROTOR INSPECTION ..............................34 .
REMOVAL .......................................................... 32 . Brake Burnishing ....................................................35
.
INSTALLATION ................................................... 32 . SERVICE DATA AND SPECIFICATIONS (SDS) .....36 .
Removal and Installation of Brake Caliper and Disc General Specifications ...........................................36.
Rotor ...................................................................... 32
. Brake Pedal ...........................................................36
.
REMOVAL .......................................................... 32 . Brake Booster ........................................................36
.
INSTALLATION ................................................... 32 . Check Valve ...........................................................37
.
Disassembly and Assembly of Brake Caliper ........ 33 . Front Disc Brake ....................................................37
.
DISASSEMBLY .................................................. 33 . Rear Disc Brake .....................................................37
.
CALIPER INSPECTION ..................................... 33 .
Revision: September 2005 BR-2 2006 Pathfinder
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EFS00639
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BR
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Brake System EFS0063A
q Recommended fluid is Genuine NISSAN Super Heavy Duty Brake Fluid or equivalent. Refer to MA-11,
"Fluids and Lubricants" . H
q Do not reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas.
I
q To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.
q Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
q Use flare nut wrench when removing and installing brake tube. J
q Always check tightening torque when installing brake lines.
q Before working, turn ignition switch to OFF and disconnect con-
nectors for ABS actuator and electric unit (control unit) or battery K
terminals.
q Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal L
occurs at very low mileage.
Refer to BR-29, "Brake Burnishing" .
WARNING:
q Clean brake pads and shoes with a waste cloth, then wipe
SBR686C M
with a dust collector.
Revision: September 2005 BR-3 2006 Pathfinder
PREPARATION
PREPARATION PFP:00002
Special Service Tool EFS0063B
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
-- Measuring brake pedal height
(J-46532)
Brake and clutch pedal height measure-
ment tool
LFIA0227E
Commercial Service Tools EFS0063C
Tool name Description
1. Flare nut crowfoot Removing and installing each brake pip-
2. Torque wrench ing
a: 10 mm (0.39 in) / 12 mm (0.47 in)
S-NT360
Power tool Removing nuts, bolts and screws
PBIC0190E
PBIC0191E
Revision: September 2005 BR-4 2006 Pathfinder
Symptom
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