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>> Download RFD documenatation <<Text preview - extract from the documentD DRIVELINE/AXLE
A
SECTION RFD
REAR FINAL DRIVE
B
C
RFD
E
CONTENTS
PRECAUTIONS ......................................................... 2
. CARRIER COVER ................................................... 14
. F
Precautions for Servicing Rear Final Drive ............. 2 . Removal and Installation ....................................... 14
.
PREPARATION .......................................................... 3
. REMOVAL .......................................................... 14
.
Special Service Tools .............................................. 3
. INSTALLATION .................................................. 14
. G
Commercial Service Tools ....................................... 6 . REAR FINAL DRIVE ASSEMBLY ........................... 15 .
NOISE, VIBRATION AND HARSHNESS (NVH) Removal and Installation ....................................... 15
.
TROUBLESHOOTING ............................................... 7 . COMPONENTS .................................................. 15
.
H
NVH Troubleshooting Chart .................................... 7 . REMOVAL .......................................................... 16
.
DESCRIPTION ........................................................... 8
. INSTALLATION .................................................. 17
.
Cross-Sectional View .............................................. 8
. Disassembly and Assembly ................................... 18 .
DIFFERENTIAL GEAR OIL ....................................... 9 . COMPONENTS .................................................. 18
. I
Changing Differential Gear Oil ................................ 9 . ASSEMBLY INSPECTION AND ADJUSTMENT 19 ...
DRAINING ............................................................ 9
. DISASSEMBLY .................................................. 21
.
FILLING ................................................................ 9
. INSPECTION AFTER DISASSEMBLY ............... 26 . J
Checking Differential Gear Oil ................................. 9 . ADJUSTING AND SELECTING WASHERS ...... 26 .
OIL LEAKAGE AND OIL LEVEL .......................... 9 . ASSEMBLY ........................................................ 32
.
FRONT OIL SEAL ................................................... 10 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 38 .
K
Removal and Installation ....................................... 10 . General Specifications ........................................... 38
.
REMOVAL .......................................................... 10
. Inspection and Adjustment .................................... 38.
INSTALLATION ...................................................11 . DRIVE GEAR RUNOUT ..................................... 38 .
SIDE OIL SEAL ....................................................... 12
. SIDE GEAR CLEARANCE ................................. 38 . L
Removal and Installation ....................................... 12 . PRELOAD TORQUE .......................................... 38 .
REMOVAL .......................................................... 12
. BACKLASH ........................................................ 38
.
INSTALLATION .................................................. 12 . COMPANION FLANGE RUNOUT ...................... 38 . M
SELECTIVE PARTS ........................................... 38 .
Revision: September 2006 RFD-1 2007 Pathfinder
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions for Servicing Rear Final Drive EDS0039U
G Before starting diagnosis of the vehicle, understand the symptoms well. Perform correct and systematic
operations.
G Check for the correct installation status prior to removal or disassembly. When matching marks are
required, be certain they do not interfere with the function of the parts they are applied to.
G Overhaul should be done in a clean work area, a dust proof area is recommended.
G Before disassembly, completely remove sand and mud from the exterior of the unit, preventing them from
entering into the unit during disassembly or assembly.
G Always use shop paper for cleaning the inside of components.
G Avoid using cotton gloves or a shop cloth to prevent the entering of lint.
G Check appearance of the disassembled parts for damage, deformation, and abnormal wear. Replace
them with new ones if necessary.
G Gaskets, seals and O-rings should be replaced any time the unit is disassembled.
G Clean and flush the parts sufficiently and blow them dry.
G Be careful not to damage sliding surfaces and mating surfaces.
G When applying sealant, remove the old sealant from the mating surface; then remove any moisture, oil,
and foreign materials from the application and mating surfaces.
G In principle, tighten nuts or bolts gradually in several steps working diagonally from inside to outside. If a
tightening sequence is specified, observe it.
G During assembly, observe the specified tightening torque.
G Add new differential gear oil, petroleum jelly, or multi-purpose grease, as specified.
Revision: September 2006 RFD-2 2007 Pathfinder
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools EDS0039V
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
B
(Kent-Moore No.)
Tool name
KV40104000 Removing and installing drive pinion lock nut
( -- ) a: 85 mm (3.35 in) dia. C
Flange wrench b: 65 mm (2.56 in) dia.
RFD
NT659
KV381054S0 Removing front oil seal E
(J-34286)
Puller
F
ZZA0601D
G
ST30720000 G Installing front oil seal
(J-25405) G Installing drive pinion rear bearing outer
Drift race
H
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
ZZA0811D I
ST36230000 Removing side flange
(J-25840-A)
Sliding hammer J
K
ZZA0803D
KV40104100 Removing side flange
( -- ) L
Attachment
M
ZZA0804D
KV38100200 Installing side oil seal
(J-26233) a: 65 mm (2.56 in) dia.
Drift b: 49 mm (1.93 in) dia.
ZZA1143D
KV38107900 Installing side flange
(J-39352)
Protector
S-NT129
Revision: September 2006 RFD-3 2007 Pathfinder
PREPARATION
Tool number Description
(Kent-Moore No.)
Tool name
KV38100800 Securing unit assembly
(J-25604-01) a: 541 mm (21.30 in)
Attachment b: 200 mm (7.87 in)
SDIA0267E
ST3127S000 Measuring drive pinion bearing preload torque
(J-25765-A) and total preload torque
Preload gauge
1: GG91030000
(J-25765)
Torque wrench
2: HT62940000
( -- )
Socket adapter (1/2)
3: HT62900000 NT124
( -- )
Socket adapter (3/8)
KV10111100 Removing carrier cover
(J-37228)
Seal cutter
S-NT046
ST3306S001 Removing and installing side bearing inner
( -- ) race
Differential side bearing puller set a: 28.5 mm (1.122 in) dia.
1: ST33051001 b: 38 mm (1.50 in) dia.
(J-22888-20)
Puller
2: ST33061000
(J-8107-2)
NT072
Base
ST30031000 Removing drive pinion rear bearing inner race
(J-22912-01)
Puller
ZZA0700D
KV40105230 Installing drive pinion rear bearing outer race
( -- ) a: 92 mm (3.62 in) dia.
Drift b: 86 mm (3.39 in) dia.
c: 45 mm (1.77 in) dia.
PDIA0591E
ST30611000 Installing drive pinion front bearing outer race
(J-25742-1) (Use with ST30613000)
Drift bar
S-NT090
Revision: September 2006 RFD-4 2007 Pathfinder
PREPARATION
Tool number Description
(Kent-Moore No.) A
Tool name
ST30613000 Installing drive pinion front bearing outer race
(J-25742-3) a: 72 mm (2.83 in) dia. B
Drift b: 48 mm (1.89 in) dia.
C
ZZA1000D
KV38100300 Installing side bearing inner race RFD
(J-25523) a: 54 mm (2.13 in) dia.
Drift b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.
E
ZZA1046D
ST30901000 Installing drive pinion rear bearing inner race F
(J-26010-01) a: 79 mm (3.11 in) dia.
Drift b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia. G
ZZA0978D H
HT72400000 Removing differential case assembly
( -- )
Slide hammer
I
J
S-NT125
-- Measuring turning torque
(J-8129)
Spring gauge K
L
NT127
-- Adjusting drive pinion bearing preload and
(J-34309) drive pinion height M
Differential shim selector tool
NT134
Revision: September 2006 RFD-5 2007 Pathfinder
PREPARATION
Tool number Description
(Kent-Moore No.)
Tool name
-- Selecting drive pinion height adjusting washer
(J-25269-4)
Side bearing disc (2 Req'd)
NT136
KV10112100 Tightening bolts for drive gear
(BT-8653-A)
Angle wrench
NT014
Commercial Service Tools EDS0039W
Tool name Description
Spacer Installing drive pinion front bearing inner race
a: 60 mm (2.36 in) dia.
b: 36 mm (1.42 in) dia.
c: 30 mm (1.18 in)
ZZA1133D
Power tool Loosening nuts and bolts
PBIC0190E
Revision: September 2006 RFD-6 2007 Pathfinder
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