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CO


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ENGINE

                                                                                                                                                                 A




                                                                          ENGINE COOLING SYSTEM
                                                                                               SECTION                    CO                                     CO



                                                                                                                                                                 C


                                                                                                                                                                 D


                                                                                                                                                                 E
                                                                 CONTENTS
                               VQ40DE                                              Removal and Installation ........................................22
                                                                                                                                                .                F

PRECAUTION .............................................. 3
                                                     .                           WATER INLET AND THERMOSTAT ASSEM-
                                                                                 BLY .................................................................... 26     G
PRECAUTIONS .................................................. 3
                                                         .                         Removal and Installation ........................................26
                                                                                                                                                .
  Precaution for Supplemental Restraint System
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                        WATER OUTLET AND WATER PIPING .......... 28
  SIONER" .................................................................. 3
                                                                      .            Removal and Installation ........................................28
                                                                                                                                                .                H
  Precaution for Liquid Gasket .................................... 3 .
                                                                                 SERVICE DATA AND SPECIFICATIONS
PREPARATION ........................................... 5
                                                   .                             (SDS) ........................................................... 29
                                                                                                                                               .                  I
PREPARATION .................................................. 5
                                                         .                       SERVICE DATA AND SPECIFICATIONS
  Special Service Tool ................................................ 5
                                                                 .               (SDS) ................................................................. 29
  Commercial Service Tool ......................................... 5
                                                                 .                 Standard and Limit .................................................29
                                                                                                                                                   .             J
                                                                                                                VK56DE
FUNCTION DIAGNOSIS .............................. 7
                                             .
                                                                                 PRECAUTION ............................................. 30
                                                                                                                                      .                          K
COOLING SYSTEM ........................................... 7
                                                     .
  Cooling Circuit .......................................................... 7
                                                                      .          PRECAUTIONS ................................................. 30
  Schematic ................................................................ 8
                                                                      .            Precaution for Supplemental Restraint System
                                                                                                                                                                 L
                                                                                   (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
OVERHEATING CAUSE ANALYSIS ................. 9
                                       .
                                                                                   SIONER" ................................................................30
                                                                                                                                                       .
  Troubleshooting Chart .............................................. 9
                                                                .
                                                                                   Precaution for Liquid Gasket ..................................30   .
ON-VEHICLE MAINTENANCE ................... 11
                                       .                                                                                                                         M
                                                                                 PREPARATION .......................................... 32
                                                                                                                                    .
ENGINE COOLANT ..........................................11
                                                     .
                                                                                 PREPARATION ................................................. 32
  System Inspection .................................................. 11
                                                                  .                                                                                              N
                                                                                   Special Service Tool ...............................................32
                                                                                                                                                   .
  Changing Engine Coolant ...................................... 12
                                                                  .
                                                                                   Commercial Service Tool .......................................32
                                                                                                                                                   .
ON-VEHICLE REPAIR ................................ 16
                                               .                                 FUNCTION DIAGNOSIS ............................. 34
                                                                                                                              .                                  O
RADIATOR ........................................................16
                                                             .
                                                                                 COOLING SYSTEM .......................................... 34
  Components ........................................................... 16
                                                                    .
                                                                                   Cooling Circuit ........................................................34
                                                                                                                                                        .
  Removal and Installation ........................................ 16
                                                                    .                                                                                            P
                                                                                   Schematic ...............................................................35
                                                                                                                                                        .
  Checking Radiator .................................................. 18
                                                                    .
                                                                                 OVERHEATING CAUSE ANALYSIS ................ 36
ENGINE COOLING FAN ...................................19
                                                  .
                                                                                   Troubleshooting Chart ............................................36
                                                                                                                                                 .
  Removal and Installation (Crankshaft driven type) 19
                                                    ....
  Removal and Installation (Motor driven type) ......... 20
                                                    .                            ON-VEHICLE MAINTENANCE ................... 38
                                                                                                                        .
WATER PUMP ..................................................22
                                                         .                       ENGINE COOLANT .......................................... 38

                                                                           CO-1
  System Inspection ................................................. 38
                                                                  .                WATER PUMP .................................................. 49
                                                                                                                                             .
  Changing Engine Coolant ...................................... 39
                                                                  .                  Removal and Installation ........................................ 49
                                                                                                                                                   .

ON-VEHICLE REPAIR ............................... 43
                                              .                                    THERMOSTAT AND WATER PIPING ............. 51
                                                                                                                         .
                                                                                     Removal and Installation ........................................ 51
                                                                                                                                                   .
RADIATOR ....................................................... 43
                                                             .
  Removal and Installation ....................................... 43
                                                                  .                SERVICE DATA AND SPECIFICATIONS
  Checking Radiator ................................................. 45
                                                                  .                (SDS) .......................................................... 53
ENGINE COOLING FAN .................................. 46
                                                  .                                SERVICE DATA AND SPECIFICATIONS
  Removal and Installation (Crankshaft Driven                                      (SDS) ................................................................ 53
                                                                                                                                                      .
  Type) ..................................................................... 46
                                                                          .          Standard and Limit ................................................. 53
                                                                                                                                                      .
  Removal and Installation (Motor Driven Type) ...... 47                  .




                                                                             CO-2
                                              PRECAUTIONS
< PRECAUTION >                                                                                          [VQ40DE]

PRECAUTION                                                                                                                     A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT                                                    CO
PRE-TENSIONER"                                                                                       INFOID:0000000001315964



The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along                                  C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.                      D
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:                                                                                                                       E



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