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BR


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BRAKES

                                                                                                                                                                  A




                                                                                                 SECTION
                                                                                                           BRAKE SYSTEM
                                                                                                                            BR                                    B



                                                                                                                                                                  C


                                                                                                                                                                  D


                                                                                                                                                                  E
                                                                 CONTENTS
PRECAUTION .............................................. 3
                                                     .                             Brake Burnishing ....................................................14
                                                                                                                                                    .             BR

PRECAUTIONS .................................................. 3
                                                         .                       REMOVAL AND INSTALLATION .............. 15
                                                                                                                     .
  Precaution for Supplemental Restraint System                                                                                                                    G
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                        BRAKE PEDAL ................................................. 15
  SIONER" .................................................................. 3
                                                                      .            Removal and Installation ........................................15
                                                                                                                                                .
  Precaution for Brake System ................................... 3   .          BRAKE PIPING AND HOSE ............................. 18                           H
PREPARATION ........................................... 4
                                                   .                               Removal and Installation of Front Brake Piping
                                                                                   and Brake Hose ......................................................18
                                                                                                                                                    .
PREPARATION .................................................. 4
                                                         .                         Removal and Installation of Rear Brake Piping
                                                                                                                                                                   I
  Special Service Tool ................................................ 4
                                                                 .                 and Brake Hose ......................................................18
                                                                                                                                                    .
  Commercial Service Tool ......................................... 4
                                                                 .                 Inspection After Installation ....................................19
                                                                                                                                                    .

FUNCTION DIAGNOSIS .............................. 5
                                             .                                   BRAKE MASTER CYLINDER .......................... 20                              J
                                                                                   Removal and Installation ........................................20
                                                                                                                                                .
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING ............................ 5
                                             .                                   BRAKE BOOSTER ........................................... 22
                                                                                   Removal and Installation ........................................22
                                                                                                                                                .                 K
  NVH Troubleshooting Chart ..................................... 5  .
  Hydraulic Circuit ....................................................... 6
                                                                     .           VACUUM LINES ............................................... 24
BASIC INSPECTION ................................... 7
                                                .                                  Removal and Installation ........................................24
                                                                                                                                                .                 L

INSPECTION AND ADJUSTMENT .................... 7
                                         .                                       FRONT DISC BRAKE ....................................... 25
  Brake Fluid Level Inspection .................................... 7
                                                                .                  Component .............................................................25
                                                                                                                                                         .
                                                                                   Removal and Installation of Brake Caliper and                                  M
  Brake Booster Inspection ......................................... 7
                                                                .
                                                                                   Disc Rotor ...............................................................26
                                                                                                                                                         .
  Pad Wear Inspection ................................................ 7
                                                                .
  Brake Pedal Inspection and Adjustment .................. 7    .                  Brake Burnishing ....................................................27
                                                                                                                                                         .
                                                                                                                                                                  N
                                                                                 REAR DISC BRAKE ......................................... 28
ON-VEHICLE MAINTENANCE .................... 9
                                       .
                                                                                   Component .............................................................28
                                                                                                                                                         .
BRAKE FLUID .................................................... 9
                                                           .                       Removal and Installation of Brake Caliper and
                                                                                   Disc Rotor ...............................................................29
                                                                                                                                                         .        O
  Drain and Refill ......................................................... 9
                                                                      .
  Bleeding Brake System ............................................ 9.            Brake Burnishing ....................................................29
                                                                                                                                                         .

FRONT DISC BRAKE .......................................10
                                                    .                            DISASSEMBLY AND ASSEMBLY ............. 30
                                                                                                                    .                                             P
  Component ............................................................. 10
                                                                     .
  Removal and Installation of Brake Pad .................. 11        .
                                                                                 BRAKE MASTER CYLINDER .......................... 30
                                                                                   Disassembly and Assembly ....................................30
                                                                                                                                            .
  Brake Burnishing .................................................... 11
                                                                     .

REAR DISC BRAKE .........................................12
                                                     .                           FRONT DISC BRAKE ....................................... 32
                                                                                   Component .............................................................32
                                                                                                                                                      .
  Component ............................................................. 12
                                                                     .
                                                                                   Disassembly and Assembly of Brake Caliper .........33              .
  Removal and Installation of Brake Pad .................. 13        .

                                                                           BR-1
REAR DISC BRAKE ......................................... 36
                                                      .                       SERVICE DATA AND SPECIFICATIONS
  Component ............................................................ 36
                                                                     .        (SDS) ................................................................ 40
                                                                                                                                                 .
  Disassembly and Assembly of Brake Caliper ........ 37              .          General Specification ............................................. 40
                                                                                                                                                    .
                                                                                Brake Pedal ........................................................... 40
                                                                                                                                                    .
SERVICE DATA AND SPECIFICATIONS                                                 Brake Booster ........................................................ 41
                                                                                                                                                    .
(SDS) .......................................................... 40
                                                             .                  Check Valve ........................................................... 41
                                                                                                                                                    .
                                                                                Front Disc Brake .................................................... 41
                                                                                                                                                    .
                                                                                Rear Disc Brake ..................................................... 41
                                                                                                                                                    .




                                                                         BR-2
                                                 PRECAUTIONS
< PRECAUTION >
PRECAUTION                                                                                                                          A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT                                                         B
PRE-TENSIONER"                                                                                            INFOID:0000000001297388



The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.                     D
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:                                                                                                                      E



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