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RF


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BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

                                                                                                                                                                  A




                                                                                                    SECTION                    RF           ROOF
                                                                                                                                                                  B



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                                                                                                                                                                  E
                                                                 CONTENTS
BASIC INSPECTION ................................... 3
                                                .                                  Description ..............................................................11
                                                                                                                                                         .        F
                                                                                   Component Function Check .................................11          .
DIAGNOSIS AND REPAIR WORKFLOW ......... 3
                                  .                                                Diagnosis Procedure ..............................................11  .
  Work Flow ................................................................ 3
                                                                      .                                                                                           G
                                                                                 DOOR SWITCH ................................................. 13
INSPECTION AND ADJUSTMENT .................... 5
                                         .                                         Description ..............................................................13
                                                                                                                                                         .
                                                                                   Component Function Check ...................................13        .
ADDITIONAL SERVICE WHEN REPLACING                                                                                                                                 H
                                                                                   Diagnosis Procedure ..............................................13  .
CONTROL UNIT ......................................................... 5
                                                                .
 ADDITIONAL SERVICE WHEN REPLACING                                               ECU DIAGNOSIS ........................................ 15
                                                                                                                                    .
 CONTROL UNIT : Description ................................. 5 .
                                                                                                                                                                  I
 ADDITIONAL SERVICE WHEN REPLACING                                               BCM (BODY CONTROL MODULE) ................. 15
 CONTROL UNIT : Special Repair Requirement ...... 5                                Reference Value .....................................................15
                                                                                                                                                    .

FUNCTION DIAGNOSIS .............................. 6
                                             .                                   SUNROOF SYSTEM ......................................... 16                      J
                                                                                   Reference Value .....................................................16
                                                                                                                                                     .
SUNROOF SYSTEM .......................................... 6
                                                    .                              Wiring Diagram .......................................................17
                                                                                                                                                     .
  System Diagram ...................................................... 6
                                                                 .
  System Description .................................................. 6
                                                                 .               SYMPTOM DIAGNOSIS ............................. 22 RF
                                                                                                                             .
  Component Parts Location ..................................... 7
                                                                 .
  Component Description ........................................... 7
                                                                 .               SQUEAK AND RATTLE TROUBLE DIAG-
                                                                                 NOSES .............................................................. 22          L
DIAGNOSIS SYSTEM (BCM) ............................ 8
                                              .                                    Work Flow ...............................................................22
                                                                                                                                                        .
                                                                                   Generic Squeak and Rattle Troubleshooting ..........24               .
COMMON ITEM .......................................................... 8
                                                                .                  Diagnostic Worksheet .............................................26 .
 COMMON ITEM : CONSULT-III Function (BCM -                                                                                                                        M
 COMMON ITEM) ...................................................... 8
                                                                .                SUNROOF DOES NOT OPERATE PROPER-
RETAINED PWR ........................................................ 8
                                                               .
                                                                                 LY ...................................................................... 28
                                                                                   Diagnosis Procedure ..............................................28
                                                                                                                                                 .                N
 RETAINED PWR : CONSULT-III Function (BCM -
 RETAINED PWR) .................................................... 8
                                                               .                 AUTO OPERATION DOES NOT OPERATE .... 29
                                                                                   Diagnosis Procedure ..............................................29
                                                                                                                                                 .
COMPONENT DIAGNOSIS ......................... 9
                                         .                                                                                                                        O
                                                                                 DOES NOT STOP FULLY-OPEN OR FULLY-
POWER SUPPLY AND GROUND CIRCUIT ...... 9
                                 .
                                                                                 CLOSED POSITION .......................................... 30
SUNROOF MOTOR ASSEMBLY ............................... 9            .              Diagnosis Procedure ..............................................30
                                                                                                                                                 .                P
 SUNROOF MOTOR ASSEMBLY :
 Diagnosis Procedure ............................................... 9
                                                                    .            RETAINED POWER OPERATION DOES NOT
 SUNROOF MOTOR ASSEMBLY : Special Repair                                         OPERATE PROPERLY ..................................... 31
 Requirement ........................................................... 10
                                                                    .              Diagnosis Procedure ..............................................31
                                                                                                                                                 .

SUNROOF SWITCH CIRCUIT ..........................11
                                             .                                   SUNROOF DOES NOT OPERATE ANTI-
                                                                                 PINCH FUNCTION ............................................ 32

                                                                            RF-1
  Diagnosis Procedure ............................................. 32
                                                                .                 Precaution .............................................................. 39
                                                                                                                                                        .

SQUEAK AND RATTLE TROUBLE DIAG-                                                 PREPARATION .......................................... 40
NOSES .............................................................. 33
                                                                 .
  Work Flow .............................................................. 33
                                                                       .        PREPARATION ................................................ 40
                                                                                                                                         .
  Inspection Procedure ............................................. 35.          Special Service Tool .............................................. 40
                                                                                                                                                  .
  Diagnostic Worksheet ............................................ 37 .          Commercial Service Tool ....................................... 40
                                                                                                                                                  .

PRECAUTION ............................................ 39
                                                    .                           ON-VEHICLE REPAIR ............................... 41

PRECAUTIONS ................................................ 39
                                                         .                      SUNROOF SYSTEM ........................................ 41
                                                                                                                                    .
  Precaution for Supplemental Restraint System                                    Adjustment ............................................................. 41
                                                                                                                                                       .
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                         Removal and Installation ........................................ 42 .
  SIONER" ................................................................ 39
                                                                       .




                                                                           RF-2
                       DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION                                                                   A
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow                                                INFOID:0000000001712619
                                                                                   B

OVERALL SEQUENCE
                                                                                   C


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                                                                                   RF


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                                                       ALKIA0859GB


DETAILED FLOW

                                   RF-3
                           DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
1. GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred).

         >> GO TO 2
2. CONFIRM THE SYMPTOM
Confirm the symptom described by the customer.
Verify relation between the symptom and the condition when the symptom is detected.

         >> GO TO 3
3. PERFORM BASIC INSPECTION
Perform RF-10, "SUNROOF MOTOR ASSEMBLY : Special Repair Requirement".

 Inspection End>>GO TO 4
4. DETECT MALFUNCTIONING SYSTEM BY SYMPTOM DIAGNOSIS
Detect malfunctioning system according to symptom diagnosis based on the confirmed symptom in step 4,
and determine the trouble diagnosis order based on possible causes and symptom.

         >> GO TO 5
5. DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
NOTE:
The Diagnostic Procedure described based on open circuit inspection. A short circuit inspection is also
required for the circuit check in the Diagnostic Procedure.
Is malfunctioning part detected?
  YES >> GO TO 6
  NO     >> Check voltage of related BCM terminals using CONSULT-III.
6. REPAIR OR REPLACE THE MALFUNCTIONING PART
1.   Repair or replace the malfunctioning part.
2.   Reconnect parts or connectors disconnected during Diagnostic Procedure.

         >> GO TO 7
7. FINAL CHECK
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and check that
the symptom is not detected.
Does the symptom reappear?
 YES >> GO TO 5
 NO     >> Inspection End.




                                                  RF-4
                                INSPECTION AND ADJUSTMENT
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
                                                                                                                            A
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description
                                                                                                  INFOID:0000000001712620   B

MEMORY RESET PROCEDURE
1.   Please observe the following instructions at confirming the sunroof operation.                                         C
     NOTE:
     Do not disconnect the electronic power while the sunroof is operating or within 5 seconds after the sunroof
     stops (to wipe-out the memory of lid position and operating friction).                                                 D
2.   Initialization of system should be conducted after the following conditions.
     



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