Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Pathfinder 2008-2009 Approved Nissan Pathfinder 2009 BR
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BRAKES
A
SECTION
BRAKE SYSTEM
BR B
C
D
E
CONTENTS
PRECAUTION .............................................. 3
. VACUUM LINES ............................................... 11 BR
Inspection ...............................................................11
.
PRECAUTIONS .................................................. 3
.
Precaution for Supplemental Restraint System BRAKE MASTER CYLINDER .......................... 12 G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- On Board Inspection ...............................................12
.
SIONER" .................................................................. 3
.
Precaution for Brake System ................................... 3 . BRAKE TUBE AND HOSE ............................... 13
Hydraulic Circuit .....................................................13
. H
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................... 3. FRONT BRAKE ........................................................15
.
Precaution for Procedure without Cowl Top Cover 4 ...... FRONT BRAKE : Inspection ...................................15 .
I
PREPARATION ........................................... 5
. REAR BRAKE ...........................................................16
.
REAR BRAKE : Inspection .....................................16 .
PREPARATION .................................................. 5
.
Special Service Tool ................................................ 5
. J
ON-VEHICLE MAINTENANCE ................... 17
.
Commercial Service Tool ......................................... 5
.
BRAKE PEDAL ................................................. 17
FUNCTION DIAGNOSIS .............................. 6
. Inspection and Adjustment - Standard Pedal .........17
. K
Inspection and Adjustment - Adjustable Pedal .......18
.
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING ............................ 6
. BRAKE FLUID .................................................. 20
L
NVH Troubleshooting Chart ..................................... 6
. On Board Inspection ...............................................20
.
Drain and Refill .......................................................20
.
BASIC INSPECTION ................................... 7
. Bleeding Brake System ..........................................20 .
M
FRONT DISC BRAKE ........................................ 7
. ON-VEHICLE REPAIR ................................ 22
.
BRAKE PAD ............................................................... 7
. BRAKE PEDAL ................................................. 22
BRAKE PAD : Inspection ......................................... 7. N
Exploded View ........................................................22
.
DISC ROTOR .............................................................. 7
. Removal and Installation ........................................23
.
DISC ROTOR : Inspection ....................................... 7 .
BRAKE TUBE AND HOSE ............................... 26 O
REAR DISC BRAKE .......................................... 9
. Hydraulic Circuit .....................................................26
.
Removal and Installation of Front Brake Piping
BRAKE PAD ............................................................... 9
. and Brake Hose ......................................................28
.
P
BRAKE PAD : Inspection ......................................... 9. Removal and Installation of Rear Brake Piping
and Brake Hose ......................................................29
.
DISC ROTOR .............................................................. 9
.
Inspection After Installation ....................................30
.
DISC ROTOR : Inspection ....................................... 9 .
BRAKE MASTER CYLINDER .......................... 32
BRAKE BOOSTER ...........................................10
. Removal and Installation ........................................32
.
Inspection ............................................................... 10
.
Revision: October 2008 BR-1 2009 Pathfinder
BRAKE BOOSTER ........................................... 34
. BRAKE MASTER CYLINDER .......................... 47
.
Removal and Installation ....................................... 34
. Disassembly and Assembly ................................... 47
.
VACUUM LINES ............................................... 36
. FRONT DISC BRAKE ...................................... 49
.
Removal and Installation ....................................... 36
. Exploded View of Brake Caliper ............................ 49
.
Disassembly and Assembly ................................... 49
.
FRONT DISC BRAKE ....................................... 37
.
Exploded View of Brake Pads ............................... 37 . REAR DISC BRAKE ......................................... 52
.
Removal and Installation of Brake Pad ................. 37 . Exploded View of Brake Caliper ............................ 52
.
Brake Burnishing ................................................... 38
. Disassembly and Assembly ................................... 52
.
Exploded View of Brake Caliper ............................ 39 .
Removal and Installation of Brake Caliper and SERVICE DATA AND SPECIFICATIONS
Disc Rotor .............................................................. 39
. (SDS) .......................................................... 55
REAR DISC BRAKE ......................................... 42
. SERVICE DATA AND SPECIFICATIONS
Exploded View of Brake Pad ................................. 42 . (SDS) ................................................................ 55
.
Removal and Installation of Brake Pad ................. 42 . General Specification ............................................. 55
.
Brake Burnishing ................................................... 43
. Brake Pedal ........................................................... 55
.
Exploded View of Brake Caliper ............................ 44 . Brake Booster ........................................................ 56
.
Removal and Installation of Brake Caliper and Check Valve ........................................................... 56
.
Disc Rotor .............................................................. 44
. Front Disc Brake .................................................... 57
.
Rear Disc Brake ..................................................... 57
.
DISASSEMBLY AND ASSEMBLY ............ 47
.
Revision: October 2008 BR-2 2009 Pathfinder
PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000003937487
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is
E
BR
G
H
I
J
K
L
M
N
O
P
Revision: October 2008 BR-3 2009 Pathfinder
PRECAUTIONS
< PRECAUTION >
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ACC position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the LOCK position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-III.
Precaution for Procedure without Cowl Top Cover INFOID:0000000004437758
When performing any procedure after removing the cowl top cover,
cover the lower edge of the windshield with urethane to protect the
glass from damage.
PIIB3706J
Revision: October 2008 BR-4 2009 Pathfinder
PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000003937489
B
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.) C
Tool name
-- Measuring brake pedal height
(J-46532) D
Brake and clutch pedal height measure-
ment tool
E
LFIA0227E
38-PFM90.5 Turning rotors
BR
( -- )
Pro-Cut PFM 90 On-Car Brake Lathe
G
ALFIA0092ZZ
H
Commercial Service Tool INFOID:0000000003937490
I
Tool name Description
1. Flare nut crowfoot Removing and installing each brake pip- J
2. Torque wrench ing
a: 10 mm (0.39 in) / 12 mm (0.47 in)
K
S-NT360 L
Power tool Removing nuts, bolts and screws
M
N
PIIB1407E
O
P
Revision: October 2008 BR-5 2009 Pathfinder
Symptom
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