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>> Download FAX documenatation <<Text preview - extract from the documentFRONT AXLE
D DRIVELINE/AXLE
A
SECTION FAX FRONT AXLE
B
C
FAX
E
CONTENTS
PRECAUTIONS ......................................................... 2. DRIVE SHAFT BOOT ........................................ 10 . F
Cautions .................................................................. 2
. Removal and Installation ....................................... 13 .
Precautions for Brake System ................................. 2 . REMOVAL .......................................................... 14.
PREPARATION .......................................................... 3
. INSPECTION AFTER REMOVAL ...................... 14 . G
Special Service Tools .............................................. 3. INSTALLATION .................................................. 15 .
NOISE, VIBRATION AND HARSHNESS (NVH) Disassembly and Assembly ................................... 16 .
TROUBLESHOOTING ............................................... 5 . INSPECTION BEFORE DISASSEMBLY ............ 16 .
H
NVH Troubleshooting Chart .................................... 5 . DISASSEMBLY (CR AND HR16 ENGINE MOD-
FRONT WHEEL HUB AND KNUCKLE ..................... 6 . ELS) ................................................................... 16
.
On-Vehicle Inspection ............................................. 6 . DISASSEMBLY (K9K ENGINE MODELS) ......... 18 .
FRONT WHEEL BEARING .................................. 6 . INSPECTION AFTER DISASSEMBLY (CR AND I
Removal and Installation ......................................... 6 . HR16 ENGINE MODELS) .................................. 20 .
REMOVAL ............................................................ 6
. INSPECTION AFTER DISASSEMBLY (K9K
INSTALLATION .................................................... 7 . ENGINE MODELS) ............................................ 20 . J
Disassembly and Assembly .................................... 7 . ASSEMBLY (CR AND HR16 ENGINE MODELS).. 21 .
DISASSEMBLY .................................................... 7 . ASSEMBLY (K9K ENGINE MODELS) ............... 23 .
INSPECTION AFTER DISASSEMBLY ................ 8 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 27 .
K
ASSEMBLY .......................................................... 8
. Wheel Bearing ....................................................... 27
.
INSPECTION AFTER ASSEMBLY ...................... 9 . Drive shaft ............................................................. 27
.
FRONT DRIVE SHAFT ............................................ 10 . Dynamic Damper ................................................... 27 .
On-Vehicle Inspection and Service ....................... 10 . Tightening Torque .................................................. 27. L
M
FAX-1
PRECAUTIONS
PRECAUTIONS PFP:00001
Cautions BDS0006R
Observe the following precautions when disassembling and servicing drive shaft.
q The joint of drive shaft cannot be disassembled. Do not attempt to disassemble it.
q Perform work in a location which is as dust-free and dirt-free as possible.
q Before disassembling and servicing, clean the outside of parts.
q The disassembly and service location must be clean. Care must be taken to prevent parts from becoming
dirty and to prevent the entry of foreign objects.
q Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
cover must be placed over parts.
q Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
ing to parts.
q Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
blowing with air or wiping with paper shop cloths.
Precautions for Brake System BDS0006S
q When installing rubber parts, final tightening must be carried out
under unladen condition* with tyres on ground.
*: Fuel, radiator coolant and engine oil full. Spare tyre, jack,
hand tools and mats in designated positions.
q Use flare nut wrench when removing or installing brake tubes.
q After installing removed suspension parts, check wheel align-
ment and adjust if necessary.
q Always tighten brake lines to the specified torque when install-
ing.
SBR820BA
FAX-2
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools BDS0006T
Description Application
B
Hub lock nut wrench
KV40104000 q Removing and installing hub lock nuts C
a: 85 mm (3.35 in) dia. q Removing and installing drive shaft
b: 65 mm (2.56 in) dia.
ZZA0802D FAX
Protector E
KV38107900 Installing drive shaft
a: 32 mm (1.26 in) dia.
F
ZZA0835D
G
Drift
ST35271000
Installing wheel bearing
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia. H
ZZA0837D
I
Drift q Removing wheel hub
ST33710000
a: 30 mm (1.18 in) dia. q Removing inner race (outside) of wheel
bearing
J
b: 23 mm (0.91 in) dia.
ZZA1233D
K
Bearing replacer Removing inner race (outside) of wheel
L
ST30031000 bearing
ZZA0700D
M
Drift
ST35321000
a: 49 mm (1.93 in) dia. q Removing wheel bearing
b: 41 mm (1.61 in) dia.
ST30621000 q Installing wheel hub
a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia.
ZZA1051D
Drift
ST27863000
Installing wheel bearing
a: 74 mm (2.91 in) dia.
b: 62 mm (2.44 in) dia.
ZZA0936D
FAX-3
PREPARATION
Description Application
Boot band crimping tool
Installing boot band
KV40107300
ZZA1229D
Flare nut torque wrench
GG94310000 Removing and installing brake lines
a: 10 mm (0.39 in)
NT406
FAX-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING PFP:00003
A
NVH Troubleshooting Chart BDS0006U
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
B
Refer to FAX-6, "FRONT WHEEL HUB AND KNUCKLE"
Refer to FAX-6, "FRONT WHEEL HUB AND KNUCKLE"
C
FAX
--
Reference page
E
NVH in WT section.
NVH in WT section.
NVH in PS section.
F
G
Improper installation, looseness
H
Wheel bearing damage
Parts interference
Possible cause and SUSPECTED PARTS I
ROAD WHEEL
STEERING
TYRES
J
Noise
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