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PARKING BRAKE SYSTEM

F BRAKES

SECTION
PARKING BRAKE SYSTEM
PB B

E
CONTENTS
NOISE, VIBRATION AND HARSHNESS (NVH) Components ............................................................ 4
. PB
TROUBLESHOOTING ............................................... 2 . Removal and Installation ......................................... 4
.
NVH Troubleshooting Chart .................................... 2 . REMOVAL ............................................................ 4
.
PARKING BRAKE SYSTEM ..................................... 3 . INSTALLATION .................................................... 5
. G
On Board Inspection and Service ........................... 3 . SERVICE DATA AND SPECIFICATIONS (SDS) ....... 6 .
LEVER STROKE .................................................. 3 . Parking Brake .......................................................... 6
.
Adjustment .............................................................. 3
.
H

PB-1
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING PFP:00003

NVH Troubleshooting Chart BFS0008T

Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.

NVH in RSU section
NVH in RAX section

NVH in WT section

NVH in PS section
BR-28

BR-27

BR-28

BR-28
--

--
Reference page

Return spring damaged
Linings - uneven wear
Linings - damaged

Drum deformation
Drum imbalance

Drum deflection

ROAD WHEEL
SUSPENSION
Drum damage
Possible cause and

Drum runout

STEERING
SUSPECTED PARTS

Drum rust

TYRES
AXLE
Noise X X X X X X X X
Symptom BRAKE Shake X X X X X X
Shimmy, Judder X X X X X X X X X X X
X: Applicable

PB-2
PARKING BRAKE SYSTEM

PARKING BRAKE SYSTEM PFP:36010
A
On Board Inspection and Service BFS0008U

LEVER STROKE
q Operate parking brake lever with a force of 196 N (20 kg, 44.1 lb). Check if stroke is within specified num- B
ber of notches. (Check it by hearing clicks of ratchet.)
Lever stroke : 8 - 9 notches
C
Adjustment BFS0008V

1. Insert a socket wrench into opening of parking brake lever.
Rotate adjusting nut (1) to fully loosen cable (2), then return D
parking brake lever.
2. Depress the foot brake several times (minimum 10 times) and
adjust the rear shoe clearance.
E
NOTE:
Be sure to securely depress the foot brake.
PB

MFIB9033E

G
3. Rotate the road wheels to make sure that there is no drag.
4. Use the following procedure to adjust the cable.
a. Pull the lever up to the position where a socket wrench can be H
inserted.
b. Insert a socket wrench into the opening of the lever, and rotate
the adjusting nut to adjust lever stroke. I
NOTE:
Do not reuse adjusting nut after removing it.
J
MAA0182D

c. After operating the lever about 10 times with a force of 196 N (20 kg, 44.1 lb), make sure that the lever K
stroke is within the specified number of notches.
d. With the lever completely returned, make sure that there is no drag on the rear brake.
5. Check brake warning lamp on Combination meter comes on when parking brake is applied by 1 notch or L
less, and goes out again when parking brake lever returns to off position.
6. Check if the ratchet engages and releases securely and smoothly.
7. Check if initial free play of the lever is maximum 20 mm at the end of the release button and check operat- M
ing force of release button is 4.9 N (0.50 kg, 1.10 lb) at full stroke point.

PB-3
PARKING BRAKE SYSTEM

Components BFS0008W

MFIB9034E

1. Device assembly 2. Screw 3. Warning lamp switch
4. Adjusting nut 5. Front cable 6. Rear left cable
7. Rear right cable 8. Parking brake lever grip 9. Rear cable mount
10. Back plate

Removal and Installation BFS0008X

REMOVAL
1. Remove the center console. Refer to IP-4, "INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect warning lamp switch connector.
3. Loosen adjusting nut and separate the rear left and rear right cable from front cable.
4. Remove device assembly tightening nuts, and remove device assembly from vehicle.

5. Remove tyre from vehicle.
6. Remove rear brake shoe assembly and remove cable from the operating lever. Refer to BR-27, "Compo-
nents" .
7. Remove the center and rear heat plates. Refer to EX-3, "EXHAUST SYSTEM" .
8. Release fuel tank clips. Refer to FL-8, "FUEL TANK" (CR), FL-19, "FUEL TANK" (HR), FL-31, "FUEL
TANK" (K9K).
9. Remove rear cable mount fixing bolts and remove rear cables from the vehicle.

PB-4
PARKING BRAKE SYSTEM

INSTALLATION
1. Install in the reverse order of removal. Tighten nuts and bolts to the specified torque. A
2. Adjust the parking brake. Refer to PB-3, "Adjustment" .

PB-5
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

Parking Brake BFS0008Y

Control type Center lever
Lever stroke [operating force 196 N (20 kg, 44.1 lb)] 8 - 9 notches
Full stroke 15 notches
Brake warning lamp stroke 1 notch or less

PB-6

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