Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Primera 2000.2005 Approved Nissan Primera 2000 cl
<< Back | HomeMost service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.
Image preview - the first page of the document
>> Download cl documenatation <<
Text preview - extract from the document
CLUTCH
SECTION CL
CONTENTS CL
PRECAUTIONS AND PREPARATION ..................... 2 Bleeding Procedure -- Hydraulic Type ................. 8
Precautions ............................................................ 2 HYDRAULIC CLUTCH CONTROL ........................... 9
Preparation............................................................. 2 Clutch Master Cylinder .......................................... 9
NOISE, VIBRATION AND HARSHNESS (NVH) Clutch Operating Cylinder.................................... 10
TROUBLESHOOTING -- Hydraulic Type ............... 3 Clutch Damper ..................................................... 11
NVH Troubleshooting Chart................................... 3 CLUTCH RELEASE MECHANISM ......................... 12
NOISE, VIBRATION AND HARSHNESS (NVH) CLUTCH DISC AND CLUTCH COVER .................. 14
TROUBLESHOOTING -- Mechanical Type ............ 4 Clutch Disc........................................................... 14
NVH Troubleshooting Chart................................... 4 Clutch Cover and Flywheel.................................. 15
CLUTCH SYSTEM -- Hydraulic Type..................... 5 SERVICE DATA AND SPECIFICATIONS (SDS) ... 16
CLUTCH SYSTEM -- Mechanical Type.................. 6 General Specifications ......................................... 16
INSPECTION AND ADJUSTMENT........................... 7 Inspection and Adjustment .................................. 17
Adjusting Clutch Pedal........................................... 7
PRECAUTIONS AND PREPARATION
Precautions
q Recommended fluid is brake fluid ``DOT 4''.
q Do not reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas.
q When removing and installing clutch piping, use Tool.
q Use new brake fluid to clean or wash all parts of master
cylinder, operating cylinder and clutch damper.
GG94310000
q Never use mineral oils such as gasoline or kerosene. It
will ruin the rubber parts of the hydraulic system.
SBR820B
WARNING:
After cleaning clutch disc, wipe it with a dust collector. Do
not use compressed air.
Preparation
SPECIAL SERVICE TOOLS
Tool number
Description
Tool name
GG94310000 Removing and installing clutch piping
Flare nut torque wrench
NT406 a: 10 mm (0.39 in)
KV30101600 (New) Installing clutch cover and clutch disc
KV30101000 (Former)
Clutch aligning bar
a: 15.9 mm (0.626 in) dia.
b: 17.9 mm (0.705 in) dia.
NT645 c: 40 mm (1.57 in)
ST20050240 Adjusting unevenness of diaphragm spring
Diaphragm spring of clutch cover
adjusting wrench
a: 150 mm (5.91 in)
NT404 b: 25 mm (0.98 in)
COMMERCIAL SERVICE TOOLS
Tool name Description
Equivalent to Removing and installing clutch piping
GG94310000
V Flare nut crows foot
1
V Torque wrench
2
NT360 a: 10 mm (0.39 in)
CL-2
Symptom
inspection.
Reference page
(Possible cause)
SUSPECTED PARTS
Clutch slips
Clutch noisy
Clutch pedal spongy
Clutch grabs/chatters
Clutch does not disengage
1
1
CLUTCH PEDAL (Free play out of adjustment) CL-7
2
1
CLUTCH LINE (Air in line) CL-8
3
2
MASTER CYLINDER PISTON CUP (Damaged) CL-9
4
2
OPERATING CYLINDER PISTON CUP (Damaged) CL-10
CL-3
1
ENGINE MOUNTING (Loose) Refer to EM section
1
RELEASE BEARING (Worn, dirty or damaged) CL-12
5
CLUTCH DISC (Out of true) CL-14
-- Hydraulic Type
5
2
Check each part in order. If necessary, repair or replace these parts.
CLUTCH DISC (Runout is excessive) CL-14
5
CLUTCH DISC (Lining broken) CL-14
5
CLUTCH DISC (Dirty or burned) CL-14
5
2
2
CLUTCH DISC (Oily) CL-14
NVH Troubleshooting Chart
2
2
CLUTCH DISC (Worn out) CL-14
2 CLUTCH DISC (Hardened) CL-14
5
CLUTCH DISC (Lack of spline grease) CL-14
6
3
DIAPHRAGM SPRING (Damaged) CL-15
6
2
DIAPHRAGM SPRING ( Out of tip alignment) CL-15
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
7
4
CLUTCH COVER (Distortion) CL-15
5
FLYWHEEL (Discoloration) CL-15
Use the chart below to help you to find the cause of the symptom. The numbers indicate the order of
Symptom
inspection.
Reference page
(Possible cause)
SUSPECTED PARTS
Clutch slips
Clutch noisy
Clutch grabs/chatters
Clutch does not disengage
1
1
CLUTCH PEDAL (Free play out of adjustment) CL-7
1
ENGINE MOUNTING (Loose) Refer to EM section
1
RELEASE BEARING (Worn, dirty or damaged) CL-12
2
CL-4
CLUTCH DISC (Out of true) CL-14
2
2
CLUTCH DISC (Runout is excessive) CL-14
2
CLUTCH DISC (Lining broken) CL-14
-- Mechanical Type
2
Check each part in order. If necessary, repair or replace these parts.
CLUTCH DISC (Dirty or burned) CL-14
2
2
2
CLUTCH DISC (Oily) CL-14
2
2
CLUTCH DISC (Worn out) CL-14
NVH Troubleshooting Chart
2 CLUTCH DISC (Hardened) CL-14
2
CLUTCH DISC (Lack of spline grease) CL-14
3
3
DIAPHRAGM SPRING (Damaged) CL-15
3
2
DIAPHRAGM SPRING (Out of tip alignment) CL-15
4
4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
CLUTCH COVER (Distortion) CL-15
5
FLYWHEEL (Distortion) CL-15
Use the chart below to help you to find the cause of the symptom. The numbers indicate the order of
CLUTCH SYSTEM -- Hydraulic Type
SEC. 300c305c306c465
8 - 11 (0.9 - 1.1, 71 - 97)
.
6 - 10 (0.7 - 1.1, 54 - 97)
12.7 - 15.7 Clevis pin
(1.3 - 1.6,
10 - 11)
V
M
2.9 - 5.9
(0.29 - 0.60, 26 - 52)
Clip .
12.7 - 15.7
(1.3 - 1.6,
10 - 11)
12.7 - 15.7
6 - 10 (1.3 - 1.6,
(0.7 - 1.0, 54 - 88) 10 - 11) .
6 - 10 12 - 15
(0.7 - 1.0, 54 - 88) Assist spring (1.3 - 1.6,
10 - 11)
Clutch damper
6 - 10 (0.7 - 1.0, 54 - 88)
6 - 10 (0.7 - 1.0, 54 - 88)
V
M
.
Clutch disc V
M
Clutch cover
V
M
Withdrawal lever
V
M
18 - 25
(1.9 - 2.5, 14 - 18)
V
M
22 -23 Spacer
(2.24 - 2.35, 16.3 - 16.9) Operating cylinder
Return spring .
30 - 38 (3.1 - 3.8, 23 - 28)
V
M
Clutch lever
V
M
: N◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo