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GENERAL INFORMATION GI
SECTION GI
CONTENTS
MODIFICATIONS....................................................... 2 Incident Simulation Tests..................................... 25
PRECAUTIONS ......................................................... 3 Circuit Inspection ................................................. 29
Supplemental Restraint System (SRS) ``AIR HOW TO FOLLOW TROUBLE DIAGNOSES ........ 35
BAG'' and ``SEAT BELT PRE-TENSIONER'' ........ 3 How to Follow Test Groups in Trouble
Precautions for NATS ............................................ 3 Diagnoses ............................................................ 35
Precautions for Super Lock System ...................... 4 CONSULT-II CHECKING SYSTEM......................... 39
General Precautions .............................................. 4 Function and System Application ........................ 39
Precautions for Multiport Fuel Injection System Nickel Metal Hydride Battery Replacement......... 39
or Engine Control Module...................................... 6 Checking Equipment............................................ 39
Precautions for Three Way Catalyst...................... 6 CONSULT-II Data Link Connector (DLC)
Precautions for Turbocharger ................................ 6 Circuit ................................................................... 40
Precautions for Engine Oils ................................... 6 IDENTIFICATION INFORMATION .......................... 41
Precautions for Fuel............................................... 7 Model Variation .................................................... 41
Precautions for Air Conditioning ............................ 8 Identification Number ........................................... 43
HOW TO USE THIS MANUAL.................................. 9 Dimensions .......................................................... 45
HOW TO READ WIRING DIAGRAMS.................... 11 Wheels and Tires................................................. 45
Sample/Wiring Diagram -- EXAMPL --.............. 11 LIFTING POINTS AND TOW TRUCK TOWING..... 46
Description ........................................................... 13 Preparation........................................................... 46
Wiring Diagram Codes (Cell Codes) ................... 20 Board-on Lift ........................................................ 46
HOW TO CHECK TERMINAL................................. 21 Garage Jack and Safety Stand ........................... 47
How to Probe Connectors ................................... 21 2-pole Lift ............................................................. 48
How to Check Enlarged Contact Spring of Tow Truck Towing ............................................... 49
Terminal ............................................................... 22 TIGHTENING TORQUE OF STANDARD BOLTS.. 50
Waterproof Connector Inspection ........................ 23 ISO 15031-2 TERMINOLOGY LIST ........................ 51
Terminal Lock Inspection..................................... 23 ISO 15031-2 Terminology List............................. 51
HOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENT ......................... 24
Work Flow ............................................................ 24
MODIFICATIONS
APPLIED FROM:
SJN *** P11U0370000
* : Any of the possibilities. See Vehicle Identification Number Arrangement.
OUTLINE OF MODIFICATIONS
GENERAL
q QG18DE and SR20DE engine models are equipped with an E-OBD (European On Board Diagnosis)
system.
Engine
q Introduction of a new engine (QG18DE)
Transmission
q A new transmission (RS5F70A) has been introduced for both the QG18DE and SR20DE engine mod-
els.
q Introduction of a CVT (Continuously Variable Transmission) with an optional 6 speed sequential shifting
device (referred to as M6).
Body
q Interior and exterior changes.
q Introduction of Xenon (Gas Discharge) headlamps.
Air conditioner
q Introduction of a semi-auto air conditioner system.
GI-2
PRECAUTIONS
Observe the following precautions to ensure safe and
proper servicing.
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''
The Supplemental Restraint System ``Air Bag'' and ``Seat Belt
Pre-tensioner'', used along with a seat belt, help to reduce the
risk or severity of injury to the driver and front passenger in a
frontal collision. The Supplemental Restraint System consists of
air bag modules (located in the center of the steering wheel and
on the instrument panel on the passenger side), seat belt pre-
tensioners, a diagnosis sensor unit, warning lamp, wiring har-
ness and spiral cable.
If the vehicle is equipped with side air bag as the Supplemental
Restraint System, the side air bag used along with the seat belt
helps to reduce the risk or severity of injury to the driver and front
passenger in a side collision. The side air bag consists of air bag
modules (located in the outer side of front seats), satellite
sensor, diagnosis sensor unit (which is one of components of air
bags for a frontal collision), wiring harness, warning lamp (which
is one of components of air bags for a frontal collision).
WARNING:
q To avoid rendering the SRS inoperative, (which could
increase the risk of personal injury or death in the event
of a collision which would result in air bag inflation) all
maintenance must be performed by an authorized
NISSAN dealer.
q Improper maintenance, including incorrect removal and
installation of the SRS, can lead to personal injury
caused by unintentional activation of the system.
q Do not use electrical test equipment on any circuit
related to the SRS unless instructed to do so in this
Service Manual. SRS wiring harnesses are covered with
yellow insulation (either just before the harness connec-
tors or for the complete harness), for easy identification.
Precautions for NATS
NATS (Nissan Anti-Theft System)
NATS will immobilize the engine if someone tries to start it with-
out the registered key of NATS.
Both of the originally supplied ignition key IDs have been NATS
registered.
The NATS security indicator is located on the instrument panel.
The indicator flashes when the ignition switch is in ``LOCK'' or
``Acc'' position. Therefore, NATS warns outsiders that the vehicle
SGI916 is equipped with the anti-theft system.
q When NATS detects trouble, the malfunction indicator (MI)
flashes.
This flashing indicates that the anti-theft is not functioning, so
prompt service is required.
q When servicing NATS (trouble diagnoses, system initialisa-
tion and additional registration of other NATS ignition key
IDs), CONSULT-II hardware and CONSULT-II NATS soft-
ware is necessary.
GI-3
PRECAUTIONS
Precautions for NATS (Cont'd)
Regarding the procedures of NATS initialisation and NATS igni-
tion key ID registration, refer to CONSULT-II operation manual
for NATS.
Therefore, CONSULT-II NATS software (program card and
operation manual) must be kept strictly confidential to main-
tain the integrity of the anti-theft function.
q When servicing NATS (trouble diagnoses, system initialisa-
tion and additional registration of other NATS ignition key
IDs), it may be necessary to re-register original key identifi-
cation. Therefore, be sure to obtain all keys from vehicle
owner.
A maximum of four key IDs can be registered into NATS.
Precautions for Super Lock System
Locking the driver's door or front passenger's door with the key
or remote control will lock all doors and activate the Super Lock
System.
The Super Lock System is designed to prevent theft as it can
only be released when a front door is unlocked using a key or
remote control.
This means, none of the door locks can be operated from the
inside using the door lock knob when the Super Lock System is
activated.
General Precautions
q Do not operate the engine for an extended period of time
without proper exhaust ventilation.
Keep the work area well ventilated and free of any flammable
materials. Special care should be taken when handling any
flammable or poisonous materials, such as gasoline, refrig-
erant gas, etc. When working in a pit or other enclosed area,
be sure to properly ventilate the area before working with
hazardous materials.
SGI285
Do not smoke while working on the vehicle.
q Before jacking up the vehicle, apply wheel chocks or other
tire blocks to the wheels to prevent the vehicle from moving.
After jacking up the vehicle, support the vehicle weight with
safety stands at the points designated for proper lifting before
working on the vehicle.
These operations should be done on a level surface.
q When removing a heavy component such as the engine or
transaxle/transmission, be careful not to lose your balance
and drop them. Also, do not allow them to strike adjacent
parts, especially the brake tubes and master cylinder.
SGI231
GI-4
PRECAUTIONS
General Precautions (Cont'd)
q Before starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
SEF289H
q To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
SGI233
Seat cover
q Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate
covers.
Take care that keys, buckles or buttons do not scratch paint.
Fender cover
SGI234
q Clean all disassembled parts in the designated liquid or sol-
vent prior to inspection or assembly.
q Replace oil seals, gaskets, packings, O-rings, locking
washers, cotter pins, self-locking nuts, etc. with new ones.
q Replace inner and outer races of tapered roller bearings and
needle bearings as a set.
q Arrange the disassembled parts in accordance with their
assembled locations and sequence.
q Do not touch the terminals of electrical components which
use microcomputers (such as ECMs).
Static electricity may damage internal electronic compo-
nents.
q After disconnecting vacuum or air hoses, attach a tag to
indicate the proper connection.
q Use only the fluids and lubricants specified in this manual.
q Use approved bonding agent, sealants or their equivalents
when required.
q Use tools and recommended special tools where specified
for safe and efficient service repairs.
q When repairing the fuel, oil, water, vacuum or exhaust
systems, check all affected lines for leaks.
q Dispose of drained oil or solvent used for cleaning parts in
an appropriate manner.
GI-5
PRECAUTIONS
Precautions for Multiport Fuel Injection
System or Engine Control Module
q Before connecting or disconnecting any harness connector
for the multiport fuel injection system or ECM (Engine Con-
trol Module):
Turn ignition switch to ``LOCK'' position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
q Before disconnecting pressurized fuel line from fuel pump to
SGI787 injectors, be sure to release fuel pressure.
q Be careful not to jar components such as ECM and mass air
flow sensor.
Precautions for Three Way Catalyst
If a large amount of unburned fuel flows into the catalyst, the
catalyst temperature will be excessively high. To prevent this,
follow the instructions below:
q Use unleaded gasoline only. Leaded gasoline will seriously
damage the three way catalyst.
q When checking for ignition spark or measuring engine
compression, make tests quickly and only when necessary.
q Do not run engine when the fuel tank level is low, otherwise
the engine may misfire causing damage to the catalyst.
Do not place the vehicle on flammable material. Keep flammable
material off the exhaust pipe and the three way catalyst.
Precautions for Turbocharger
Cold engine
The turbocharger turbine revolves at extremely high speeds and
becomes very hot. Therefore, it is essential to maintain a clean
supply of oil flowing through the turbocharger and to follow all
required maintenance instructions and operating procedures.
q Always use the recommended oil. Follow the instructions for
proper time to change the oil and proper oil level.
q Avoid accelerating engine to a high rpm immediately after
starting.
q If engine had been operating at high rpm for an extended
SGI292
period of time, let it idle for a few minutes prior to shutting it
off.
Precautions for Engine Oils
Prolonged and repeated contact with used engine oil may cause
skin cancer. Try to avoid direct skin contact with used oil.
If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS
q Avoid prolonged and repeated contact with oils, particularly
used engine oils.
GI-6
PRECAUTIONS
Precautions for Engine Oils (Cont'd)
q Wear protective clothing, including impervious gloves where
practicable.
q Do not put oily rags in pockets.
q Avoid contaminating clothes, particularly underpants, with oil.
q Heavily soiled clothing and oil-impregnated footwear should
not be worn. Overalls must be cleaned regularly.
q First Aid treatment should be obtained immediately for open
cuts and wounds.
q Use barrier creams, applying them before each work period,
to help the removal of oil from the skin.
q Wash with soap and water to ensure all oil is removed (skin
cleansers and nail brushes will help). Preparations contain-
ing lanolin replace the natural skin oils which have been
removed.
q Do not use gasoline, kerosine, diesel fuel, gas oil, thinners
or solvents for cleaning skin.
q If skin disorders develop, obtain medical advice without
delay.
q Where practicable, degrease components prior to handling.
q Where there is a risk of eye contact, eye protection should
be worn, for example, chemical goggles or face shields; in
addition an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS
Burning used engine oil in small space heaters or boilers can be
recommended only for units of approved design. The heating
system must meet the requirements of HM Inspectorate of Pol-
lution for small burners of less than 0.4 MW. If in doubt check
with the appropriate local authority and/or manufacturer of the
approved appliance.
Dispose of used oil and used oil filters through authorized waste
disposal contractors to licensed waste disposal sites, or to the
waste oil reclamation trade. If in doubt, contact the local author-
ity for advice on disposal facilities.
It is illegal to pour used oil on to the ground, down sewers or
drains, or into water courses.
The regulations concerning the pollution of the environment
will vary between regions.
Precautions for Fuel
GASOLINE ENGINE:
Unleaded gasoline of at least 95 octane (RON)
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will dam-
age the catalytic converter.
DIESEL ENGINE*:
Diesel fuel of at least 50 cetane
* If two types of diesel fuel are available, use summer or win-
ter fuel properly according to the following temperature con-
ditions.
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