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>> Download lc documenatation <<Text preview - extract from the document ENGINE LUBRICATION &
COOLING SYSTEMS
SECTION LC LC
CONTENTS
PRECAUTION..................................................................3 ENGINE COOLING SYSTEM........................................33
PREPARATION ...............................................................4 Cooling Circuit ...........................................................33
Special Service Tools ..................................................4 System Check............................................................33
Cooling System Inspection ........................................33
GA16DE Water Pump...............................................................34
Thermostat.................................................................35
ENGINE LUBRICATION SYSTEM..................................6 Radiator .....................................................................37
Lubrication Circuit ........................................................6
Oil Pressure Check......................................................7
CD20T
Oil Pump ......................................................................8
ENGINE COOLING SYSTEM........................................11 ENGINE LUBRICATION SYSTEM................................38
Cooling Circuit ...........................................................11 Lubrication Circuit ......................................................38
System Check............................................................11 Oil Pressure Check....................................................39
Water Pump...............................................................12 Oil Pump ....................................................................39
Thermostat.................................................................14 Oil Cooler...................................................................42
Radiator .....................................................................15 ENGINE COOLING SYSTEM........................................43
Cooling Circuit ...........................................................43
QG18DE System Check............................................................44
Water Pump...............................................................45
ENGINE LUBRICATION SYSTEM................................16 Thermostat.................................................................46
Lubrication Circuit ......................................................16 Radiator .....................................................................48
Oil Pressure Check....................................................17
Oil Pump ....................................................................17
Oil Filter .....................................................................19
ENGINE COOLING SYSTEM........................................20 Overheating Cause Analysis .....................................49
Cooling Circuit ...........................................................20
System Check............................................................20 GA16DE
Water Pump...............................................................22
Thermostat.................................................................23 SERVICE DATA AND SPECIFICATIONS (SDS) .........51
Radiator .....................................................................25 Oil Pressure Check....................................................51
Oil Pump Inspection ..................................................51
Regulator Valve Inspection........................................51
SR20DE
Thermostat.................................................................51
ENGINE LUBRICATION SYSTEM................................27 Radiator .....................................................................51
Lubrication Circuit ......................................................27
Oil Pressure Check....................................................28 QG18DE
Oil Pump ....................................................................29
Oil Filter .....................................................................31 Oil Pressure Check....................................................52
Oil Cooler...................................................................32 Oil Pump Inspection ..................................................52
CONTENTS (Cont'd)
Regulator Valve Inspection........................................52 Thermostat.................................................................53
Thermostat.................................................................52 Radiator .....................................................................53
Radiator .....................................................................52
CD20T
SR20DE
Oil Pressure Check....................................................54
Oil Pressure Check....................................................53 Oil Pump Inspection ..................................................54
Oil Pump Inspection ..................................................53 Thermostat.................................................................54
Regulator Valve Inspection........................................53 Radiator .....................................................................54
LC-2
PRECAUTION
LIQUID GASKET APPLICATION PROCEDURE
1. Use a scraper to remove all traces of old liquid gasket from
mating surfaces and grooves. Also, completely clean any oil
from these areas.
Inner 2. Apply a continuous bead of liquid gasket to mating surfaces.
side
(Use Genuine Liquid Gasket or equivalent.)
+ Be sure liquid gasket is 4.0 to 5.0 mm (0.157 to 0.197 in) wide
for SR engine and 3.5 to 4.5 mm (0.138 to 0.177 in) wide for
Groove Bolt hole GA, QG and CD engine (for oil pan).
+ Be sure liquid gasket is 2.0 to 3.0 mm (0.079 to 0.118 in) wide
SEM164
(in areas except oil pan).
3. Apply liquid gasket around the inner side of bolt holes (unless
otherwise specified).
4. Assembly should be done within 5 minutes after coating.
5. Wait at least 30 minutes before refilling engine oil and engine
coolant.
Inner side
Groove
.
AEM080
LC-3
PREPARATION
Special Service Tools
Special Service Tools
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Engine
Tool number application
Description
Tool name
GA SR CD QG
ST25051001* Measuring oil
Oil pressure gauge pressure
PS1/4x19/in
Maximum measuring X X X X
range: 2,452 kPa
(24.5 bar, 25 kg/cm2,
NT558 356 psi)
ST25052000* Adapting oil
Hose PS1/8x28/in pressure gauge to
PS1/4x19/in cylinder block
X X X X
NT559
KV10105900 Removing oil filter
Oil filter wrench
15 faces
Inner span 80 mm (3.15 in)
(Face to opposite corner)
X -- -- --
a: 78 mm(3.07 in)
(Face to opposite
NT638
corner)
KV10115801 or Removing oil filter
KV10115800
Oil filter wrench 15 faces,
Inner span: 64.3 mm (2.531 in) -- X -- X
(Face to opposite face)
NT362
99545R2500 Removing oil filter
(KV10106S0)
Oil filter wrench 15 faces,
Inner span: 92.5 mm (3.642 in) -- -- X --
(Face to opposite corner)
NT631
*:Special tool or commercial equivalent
LC-4
PREPARATION
Special Service Tools (Cont'd)
Engine
Tool number application
Description
Tool name
GA SR CD QG
WS39930000 Pressing the tube of
Tube presser liquid gasket
X X X X
NT052
EG17650301 Adapting radiator
Radiator cap tester cap tester to radiator
adapter filler neck
X X X X
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
NT564 Unit: mm (in)
LC-5
ENGINE LUBRICATION SYSTEM GA16DE
Lubrication Circuit
Lubrication Circuit
Oil drop
Intake camshaft Exhaust camshaft
Main gallery
Idler sprocket
Chain tensioner
Oil filter by-pass valve
Oil filter
Oil pump
Oil strainer
NLC051
Regulator Oil pressure Oil passage
valve relief valve Oil gallery in cylinder block
By-pass passage
Drain
Oil pump Oil filter
Main oil
gallery Orifice
Main Cylinder head
bearing oil gallery
Chain Timing Chain Idler Camshaft
Crankshaft
tensioner chain tensioner sprocket journal
Connecting Timing Timing Cam Distributor
rod bearing chain Chain surface coupling
Connecting Valve
rod lifter
Oil jet
Piston pin
piston and
cylinder wall
Oil Oil pan
strainer NLC052
LC-6
ENGINE LUBRICATION SYSTEM GA16DE
Oil Pressure Check
Oil Pressure Check
Oil pressure switch
WARNING:
+ Be careful not to burn yourself, as the engine and oil may
be hot.
+ Oil pressure check should be done in ``Neutral'' gear posi-
tion.
Front
1. Check oil level.
2. Remove oil pressure switch.
SLC416A
3. Install pressure gauge.
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
ST2051001
Engine speed Approximate discharge pressure
rpm kPa (bar, kg/cm2, psi)
Idle speed More than 59 (0.59, 0.6, 9)
2,000 More than 245 (2.45, 2.5, 36)
ST25052000
SLC926-A 6,000 More than 422 (4.22, 4.3, 61)
+ If difference is extreme, check oil passage and oil pump
for oil leaks.
6. Install oil pressure switch with sealant.
LC-7
ENGINE LUBRICATION SYSTEM GA16DE
Oil Pump
Oil Pump
SEC. 135v150 3.7 - 5.0 (0.38 - 0.51, 33.0 - 44.3)
6.3 - 8.3 (0.64 - 0.85, 55.6 - 73.8)
6.3 - 8.3 (0.64 - 0.85, 55.6 - 73.8)
: Do not re-use.
: N
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