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                                                                                                             MAINTENANCE
                                                                                                                                                          MA


                                                                                    SECTION                   MA
                                                           CONTENTS
PRECAUTIONS AND PREPARATION ..................... 3                         Changing Fuel Filter ............................................ 23
  Special Service Tools ............................................ 3      Changing Air Cleaner Filter ................................. 24
  Commercial Service Tool....................................... 3          Changing Engine Oil............................................ 24
PRE-DELIVERY INSPECTION ITEMS...................... 4                       Changing Engine Oil Filter................................... 25
GENERAL MAINTENANCE ...................................... 5                Checking and Changing Spark Plugs.................. 25
PERIODIC MAINTENANCE ...................................... 6               Checking Positive Crankcase Ventilation ............ 27
  Maintenance Schedule for Petrol Engines                                   Changing Positive Crankcase Ventilation
  (Annual Mileage < 30,000 km/year) ...................... 6                (PCV) Filter .......................................................... 27
  Chassis and Body Maintenance ............................ 7               Checking Vacuum Hoses and Connections ........ 27
  Maintenance Schedule for Diesel Engines                                   Checking EVAP Vapour Lines............................. 27
  (Annual Mileage < 30,000 km/year) ...................... 8                Checking Front Heated Oxygen Sensor
  Chassis and Body Maintenance ............................ 9               (HO2S) ................................................................. 28
  Maintenance Under Severe Driving Conditions
  (Annual Driving Distance < 30,000 km/year)....... 10                                                  QG18DE
  Maintenance Schedule for Petrol Engines
                                                                         ENGINE MAINTENANCE ........................................ 29
  (Annual Mileage > 30,000 km/year) .................... 11
                                                                           Checking Drive Belts ........................................... 29
  Chassis and Body Maintenance .......................... 12
                                                                           Changing Engine Coolant.................................... 30
  Maintenance Schedule for Diesel Engines
                                                                           Checking Cooling System.................................... 32
  (Annual Mileage > 30,000 km/year) .................... 13
                                                                           Checking Radiator Cap........................................ 32
  Chassis and Body Maintenance .......................... 14
                                                                           Checking Fuel Lines ............................................ 33
  Maintenance Under Severe Driving Conditions
                                                                           Changing Fuel Filter ............................................ 34
  (Annual Driving Distance > 30,000 km)............... 15
                                                                           Changing Air Cleaner Filter ................................. 34
RECOMMENDED FLUIDS AND LUBRICANTS..... 16
                                                                           Changing Engine Oil............................................ 35
  Fluids and Lubricants........................................... 16
                                                                           Changing Engine Oil Filter................................... 35
  SAE Viscosity Number......................................... 17
                                                                           Checking and Changing Spark Plugs.................. 36
                                                                           Checking Positive Crankcase Ventilation
                             GA16DE
                                                                           (PCV) System ...................................................... 37
ENGINE MAINTENANCE ........................................ 18             Checking Vacuum Hoses and Connections ........ 37
  Checking Drive Belts ........................................... 18      Checking EVAP Vapour Lines............................. 37
  Changing Engine Coolant.................................... 19           Checking Front Heated Oxygen Sensor
  Checking Cooling System.................................... 22           (HO2S) ................................................................. 38
  Checking Fuel Lines ............................................ 23
                                SR20DE                                             Changing M/T Oil................................................. 61
                                                                                   Checking CVT Fluid Level ................................... 61
ENGINE MAINTENANCE ........................................ 39
                                                                                   Changing CVT Fluid ............................................ 62
  Checking Drive Belts ........................................... 39
                                                                                   Checking Brake Fluid Level and Leaks............... 63
  Changing Engine Coolant.................................... 41
                                                                                   Checking Brake System ...................................... 63
  Checking Cooling System.................................... 43
                                                                                   Changing Brake Fluid .......................................... 63
  Checking Fuel Lines ............................................ 44
                                                                                   Checking Brake Booster, Vacuum Hoses,
  Changing Fuel Filter ............................................ 45
                                                                                   Connections and Check Valve ............................ 63
  Changing Air Cleaner Filter ................................. 45
                                                                                   Checking Disc Brake ........................................... 63
  Changing Engine Oil............................................ 46
                                                                                   Balancing Wheels ................................................ 65
  Changing Engine Oil Filter................................... 46
                                                                                   Tire Rotation ........................................................ 65
  Checking and Changing Spark Plugs.................. 47
                                                                                   Checking Steering Gear and Linkage ................. 65
  Checking Ignition Leads ...................................... 48
                                                                                   Checking Power Steering Fluid and Lines .......... 65
  Checking Positive Crankcase Ventilation
                                                                                   Lubricating Hood Latches, Locks and Hinges..... 66
  (PCV) System ...................................................... 49
                                                                                   Checking Seat Belts, Buckles, Retractors,
  Checking Vacuum Hoses and Connections ........ 49
                                                                                   Anchors and Adjusters......................................... 66
  Checking EVAP Vapor Lines............................... 49
                                                                                   Checking Body Corrosion .................................... 67
  Checking Front Heated Oxygen Sensor
  (HO2S) ................................................................. 50
                                                                                                               GA16DE
                                 CD20T                                          SERVICE DATA AND SPECIFICATIONS (SDS) ... 68
                                                                                  Engine Maintenance ............................................ 68
ENGINE MAINTENANCE ........................................ 51
  Checking Drive Belts ........................................... 51
  Changing Engine Coolant.................................... 52                                               QG18DE
  Checking Cooling System.................................... 54                SERVICE DATA AND SPECIFICATIONS (SDS) ... 69
  Checking Fuel Lines ............................................ 55             Engine Maintenance ............................................ 69
  Checking and Replacing Fuel Filter and
  Draining Water ..................................................... 55                                      SR20DE
  Changing Air Cleaner Filter ................................. 56
                                                                                SERVICE DATA AND SPECIFICATIONS (SDS) ... 70
  Changing Engine Oil............................................ 57
                                                                                  Engine Maintenance ............................................ 70
  Changing Engine Oil Filter................................... 57
  Checking Injection Nozzles.................................. 58
  Replacing Timing Belt.......................................... 59                                            CD20T
                                                                                SERVICE DATA AND SPECIFICATIONS (SDS) ... 71
                                                                                  Engine Maintenance ............................................ 71
CHASSIS AND BODY MAINTENANCE ................. 60
  Checking Exhaust System................................... 60
  Checking Clutch Fluid Level and Leaks .............. 60                       SERVICE DATA AND SPECIFICATIONS (SDS) ... 72
  Checking Clutch System...................................... 60                 Chassis and Body Maintenance .......................... 72
  Checking M/T Oil ................................................. 60




                                                                           MA-2
                                 PRECAUTIONS AND PREPARATION

                                                       Special Service Tools
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number                                                                                                    Engine application
                             Description
Tool name                                                                                                GA/QG        SR        CD
KV10115800                                                                        Removing oil
Oil filter cap wrench                                                             filter
65 mm (2.56 in) dia.

                                                                                                           



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