Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Primera 2000.2005 Approved Nissan Primera 2000 mt
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MANUAL TRANSAXLE
SECTION MT
CONTENTS
PREPARATION ...............................................................3 INSPECTION ...........................................................28
Special Service Tools ..................................................3 ASSEMBLY .............................................................29
Shift Control Components .........................................30
MT
Commercial Service Tools...........................................6
NOISE, VIBRATION AND HARSHNESS (NVH) INSPECTION ...........................................................30
TROUBLESHOOTING .....................................................7 Case Components .....................................................31
NVH Troubleshooting Chart ........................................7 REMOVAL AND INSTALLATION ...............................31
ON-VEHICLE SERVICE ..................................................8 ADJUSTMENT ...............................................................33
Replacing Oil Seal .......................................................8 Differential Side Bearing Preload ..............................33
DIFFERENTIAL OIL SEAL ..........................................8 Mainshaft Bearing Preload ........................................34
STRIKING ROD OIL SEAL .........................................8 ASSEMBLY....................................................................35
Position Switch Check .................................................9
BACK-UP LAMP SWITCH ..........................................9 RS5F32A
NEUTRAL POSITION SWITCH ...................................9
REMOVAL AND INSTALLATION .................................10 DESCRIPTION ...............................................................38
Removal.....................................................................10 Cross-sectional View .................................................38
Installation..................................................................12 MAJOR OVERHAUL .....................................................39
Case Components .....................................................39
Gear Components .....................................................40
RS5F31A & RS5F32A
Shift Control Components .........................................41
TRANSAXLE GEAR CONTROL ...................................14 DISASSEMBLY..............................................................42
REPAIR FOR COMPONENT PARTS ...........................45
RS5F31A Input Shaft and Gears ...............................................45
DISASSEMBLY ........................................................45
MAJOR OVERHAUL .....................................................15 INSPECTION ...........................................................46
Case Components .....................................................15 ASSEMBLY .............................................................47
Gear Components .....................................................16 Mainshaft and Gears .................................................48
Shift Control Components .........................................17 DISASSEMBLY ........................................................48
DISASSEMBLY..............................................................18 INSPECTION ...........................................................50
REPAIR FOR COMPONENT PARTS ...........................21 ASSEMBLY .............................................................52
Input Shaft and Gears ...............................................21 Final Drive..................................................................56
DISASSEMBLY ........................................................21 DISASSEMBLY ........................................................56
INSPECTION ...........................................................22 INSPECTION ...........................................................57
ASSEMBLY .............................................................22 ASSEMBLY .............................................................57
Mainshaft and Gears .................................................24 Shift Control Components .........................................59
DISASSEMBLY ........................................................24 INSPECTION ...........................................................59
INSPECTION ...........................................................25 ADJUSTMENT OF INPUT SHAFT BRAKING
ASSEMBLY .............................................................26 MECHANISM ...........................................................60
Final Drive..................................................................28 Case Components .....................................................61
DISASSEMBLY ........................................................28 REMOVAL AND INSTALLATION ...............................61
CONTENTS (Cont'd)
ADJUSTMENT ...............................................................63 RS5F31A
Differential Side Bearing Preload ..............................63
SERVICE DATA AND SPECIFICATIONS (SDS) .......111
ASSEMBLY....................................................................65
Inspection and Adjustment -- RS5F31A.................111
GEAR END PLAY ..................................................111
RS5F70A CLEARANCE BETWEEN BAULK RING AND
DESCRIPTION ...............................................................69 GEAR ...................................................................111
AVAILABLE CHECK PLUGS ...................................111
Cross-sectional View .................................................69
AVAILABLE SNAP RINGS ......................................111
DOUBLE-CONE SYNCHRONIZER ............................70
AVAILABLE C-RINGS ............................................111
MAJOR OVERHAUL .....................................................71
AVAILABLE WASHERS ..........................................111
Transaxle Gear Control .............................................71 AVAILABLE SHIMS
Case Components .....................................................72 -- MAINSHAFT AND DIFFERENTIAL SIDE
Gear Components .....................................................73 BEARING PRELOAD AND ADJUSTING SHIM .........112
Shift Control Components .........................................74
Final Drive Components ............................................75 RS5F32A
DISASSEMBLY..............................................................76
Transaxle Case..........................................................76 SERVICE DATA AND SPECIFICATIONS (SDS) .......113
Clutch Housing ..........................................................78 Inspection and Adjustment -- RS5F32A.................113
REPAIR FOR COMPONENT PARTS ...........................82 GEAR END PLAY ..................................................113
Input Shaft and Gears ...............................................82 CLEARANCE BETWEEN BAULK RING AND
GEAR ...................................................................113
DISASSEMBLY ........................................................82
AVAILABLE CHECK PLUGS ...................................113
INSPECTION ...........................................................83
AVAILABLE SNAP RINGS ......................................113
ASSEMBLY .............................................................84
AVAILABLE C-RINGS ............................................113
Mainshaft and Gears .................................................87
AVAILABLE SPACERS...........................................114
DISASSEMBLY ........................................................87
INSPECTION ...........................................................88
ASSEMBLY .............................................................90 AVAILABLE WASHERS ..........................................114
Final Drive..................................................................95 AVAILABLE SHIMS
PRE-INSPECTION ...................................................95 -- DIFFERENTIAL SIDE BEARING
DISASSEMBLY ........................................................96 PRELOAD AND ADJUSTING SHIM .........................114
INSPECTION ...........................................................96 INPUT SHAFT BRAKING MECHANISM ...................115
ASSEMBLY .............................................................97 MAINSHAFT END PLAY .........................................115
Shift Control Components .........................................98
INSPECTION ...........................................................98 RS5F70A
ASSEMBLY..................................................................100
SERVICE DATA AND SPECIFICATIONS (SDS) .......116
Clutch Housing ........................................................100
Inspection and Adjustment -- RS5F70A.................116
Transaxle Case........................................................104
GEAR END PLAY ..................................................116
CLEARANCE BETWEEN BAULK RING AND
RS5F31A, RS5F32A & RS5F70A GEAR ...................................................................116
AVAILABLE SNAP RINGS ......................................116
SERVICE DATA AND SPECIFICATIONS (SDS) .......110
AVAILABLE C-RINGS ............................................116
General Specifications -- RS5F31A, RS5F32A
AVAILABLE ADJUSTING SHIMS ............................117
and RS5F70A ..........................................................110
AVAILABLE THRUST WASHER ..............................118
TRANSAXLE .........................................................110
AVAILABLE WASHERS ..........................................118
FINAL GEAR .........................................................110
AVAILABLE SHIMS -- DIFFERENTIAL SIDE
BEARING PRELOAD AND ADJUSTING SHIM .........118
MT-2
PREPARATION
Special Service Tools
Special Service Tools NCMT0001
Tool number
Description
Tool name
KV38107700 Measuring turning torque of final drive assembly
Preload adapter Measuring total turning torque
Measuring clearance between side gear and dif-
ferential case with washer
Selecting differential side bearing adjusting shim
NT087 (Use with KV38106000.)
KV38106000 Selecting differential side bearing adjusting shim
Height gauge adapter (Use with KV38107700 or KV38105900.)
(differential side bearing) a: 140 mm (5.51 in)
b: 40 mm (1.57 in)
c: 16 mm (0.63 in) dia.
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