Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Primera 2000.2005 Approved Nissan Primera 2005 cl
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CLUTCH
C TRANSMISSION/TRANSAXLE
A
B
SECTION
CLUTCH CL
D
E
CONTENTS
PRECAUTIONS ......................................................... 2 . INSTALLATION .................................................. 12 . F
Caution .................................................................... 2
. Disassembly and Assembly ................................. .. 12 .
PREPARATION .......................................................... 3. DISASSEMBLY .................................................. 12 .
Special Service Tools .............................................. 3 . INSPECTION AFTER DISASSEMBLY ............... 12 . G
Commercial Service Tool ........................................ 3 . ASSEMBLY ...................................................... .. 12
.
NOISE, VIBRATION, AND HARSHNESS (NVH) CLUTCH PIPING ...................................................... 13
.
TROUBLESHOOTING ............................................... 4 . Removal and Installation ....................................... 13 .
H
NVH Troubleshooting Chart .................................... 4 . CLUTCH RELEASE MECHANISM .......................... 14 .
CLUTCH PEDAL ....................................................... 5 . Removaland Installation (RS5F30Aand RS5F70A)
On-Vehicle Inspection and Adjustment ................... 5 . ... 14
HEIGHT ADJUSTMENT ...................................... 5 . REMOVAL .......................................................... 14
. I
CLUTCH SWITCH POSITION ADJUSTMENT ..... 5 INSPECTION AFTER REMOVAL ...................... 14 .
FREE PLAY INSPECTION ................................... 6 . INSTALLATION .................................................. 14 .
CLEARANCE CHECK .......................................... 6 . Removal and Installation (RS6F51A) .................... 16 . J
Removal and Installation ......................................... 6 . REMOVAL .......................................................... 16
.
INSPECTION AFTER REMOVAL ........................ 7 . INSPECTION AFTER REMOVAL ...................... 17 .
CLUTCH FLUID ......................................................... 8. INSTALLATION .................................................. 17 .
K
Air Bleeding Procedure ........................................... 8 . CLUTCH DISC, CLUTCH COVER AND FLYWHEEL 18 ...
CLUTCH MASTER CYLINDER ................................. 9 . Removal and Installation ....................................... 18 .
Removal and Installation ......................................... 9 . REMOVAL .......................................................... 18
.
REMOVAL ............................................................ 9
. INSPECTION AND ADJUSTMENT AFTER L
INSTALLATION .................................................... 9 . REMOVAL .......................................................... 19
.
Disassembly and Assembly .................................. 10 . INSTALLATION .................................................. 20 .
DISASSEMBLY .................................................. 10 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 21 . M
INSPECTION AFTER DISASSEMBLY .............. 10 . Clutch Control System ........................................... 21 .
ASSEMBLY ........................................................ 10 . Clutch Master Cylinder .......................................... 21 .
OPERATING CYLINDER ..........................................11 . Clutch Operating Cylinder ................................... .. 21 .
Removal and Installation ........................................11 . Clutch Disc ............................................................ 21
.
REMOVAL ...........................................................11. Clutch Cover .......................................................... 21
.
Clutch Pedal ........................................................
CL-1
PRECAUTIONS
PRECAUTIONS PFP:00001
Caution ECS005OX
q Recommended fluid is brake fluid "DOT 3" or "DOT 4".
q Never reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas.
q When removing and installing clutch piping, use Tool.
q Use new brake fluid to clean or wash all parts of master cyl-
inder and operating cylinder.
q Never use mineral oils such as gasoline or kerosene. It will
ruin the rubber parts of the hydraulic system.
WARNING:
After cleaning clutch disc, wipe it with a dust collector. Do not SBR686C
use compressed air.
CL-2
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools ECS005OY
Tool name
Description
Tool number B
Pin punch
CL
Removing and installing master cylinder
ST23550000
spring pin
Tip diameter: 4.5 mm (0.177 in) dia.
D
ZZA0515D
E
Diaphragm adjusting wrench Adjusting unevenness of diaphragm spring
ST20050240 of clutch cover
F
ZZA0508D
G
Clutch aligning bar
KV30101600 (New)
KV30101000 (Former) Installing clutch disc
a: 15.9 mm (0.626 in) dia. (QG engine model) H
b: 17.9 mm (0.705 in) dia.
c: 40.0 mm (1.575 in)
NT645
I
Clutch aligning bar
ST20630000
Installing clutch cover and disc J
a: 15.8 mm (0.622 in) dia.
(QR and YD engine models)
b: 22.9 mm (0.902 in) dia.
c: 45.0 mm (1.077 in)
S-NT405
K
Commercial Service Tool ECS005OZ
L
Tool name Description
M
1. Flare nut crowfoot
2. Torque wrench Removing and installing clutch piping
a: 10 mm (0.39 in)
S-NT360
CL-3
Symptom
Reference page
Clutch slips
Clutch noisy
Clutch pedal spongy
Clutch grabs/chatters
SUSPECTED PARTS (Possible cause)
Clutch does not disengage
NVH Troubleshooting Chart
CLUTCH PEDAL (Free play out of adjustment) CL-5
1
1
CLUTCH LINE (Air in line) CL-8
2
1
tion. If necessary, repair or replace these parts.
MASTER CYLINDER PISTON CUP (Damaged) CL-9
3
2
OPERATING CYLINDER PISTON CUP (Damaged) CL-11
4
2
ENGINE MOUNTING (Loose) Refer to EM section.EM-66 (QG), EM-161 (QR), EM-285 (YD)
1
CL-4
RELEASE BEARING (Worn, dirty or damaged) CL-14
1
CLUTCH DISC (Out of true) CL-19
5
CLUTCH DISC (Runout is excessive) CL-19
5
2
CLUTCH DISC (Lining broken) CL-19
5
CLUTCH DISC (Dirty or burned) CL-19
5
CLUTCH DISC (Oily) CL-19
5
2
2
CLUTCH DISC (Worn out) CL-19
2
2
CLUTCH DISC (Hardened) CL-19
2
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
CLUTCH DISC (Lack of spline grease) CL-19
5
DIAPHRAGM SPRING (Damaged) CL-19
6
3
DIAPHRAGM SPRING (Out of tip alignment) CL-19
6
2
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
PRESSURE PLATE (Distortion) CL-19
7
4
FLYWHEEL (Distortion) CL-20
5
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
PFP:00003
ECS005P0
CLUTCH PEDAL
CLUTCH PEDAL PFP:46540
A
On-Vehicle Inspection and Adjustment ECS005P1
HEIGHT ADJUSTMENT
1. Check that clutch pedal height H1 from upper surface of the
B
dash panel is within the specified range.
Pedal height H1 : 161 - 171 mm (6.34 - 6.73 in)
2. If pedal height H1 is outside the specification, loosen stopper CL
bolt lock nut B and turn stopper bolt to adjust.
3. When pedal height comes into the specified range, tighten stop-
per bolt lock nut B to the specified torque. D
Lock nut B
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