Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Primera 2000.2005 Approved Nissan Primera 2005 br
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BRAKE SYSTEM
F BRAKES
A
B
SECTION
BRAKE SYSTEM C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3. INSTALLATION .................................................. 14 . BR
Precautions for Models with SRS Air Bag and Pre- Disassembly and Assembly ................................. .. 15 .
Tensioner Seat Belt ................................................. 3
. DISASSEMBLY .................................................. 15 .
Precautions for Brake System ................................. 3 . INSPECTION AFTER REMOVAL ...................... 15 . G
PREPARATION .......................................................... 4
. ASSEMBLY ...................................................... .. 16
.
Commercial Service Tools ....................................... 4 . BRAKE BOOSTER .................................................. 18 .
NOISE, VIBRATION, AND HARSHNESS (NVH) On-Vehicle Inspection and Service ........................ 18 .
H
TROUBLESHOOTING ............................................... 5 . FUNCTION INSPECTION .................................. 18 .
NVH Troubleshooting Chart .................................... 5 . AIRTIGHTNESS INSPECTION .......................... 18 .
BRAKE PEDAL ......................................................... 6. Removal and Installation ....................................... 18 .
On-Vehicle Inspection and Adjustment ................... 6 . REMOVAL .......................................................... 18
. I
Components ............................................................ 7
. INSPECTION AFTER REMOVAL ...................... 18 .
Removal and Installation ......................................... 7 . INSTALLATION .................................................. 19 .
REMOVAL ............................................................ 7
. VACUUM LINES .................................................... .. 20. J
INSPECTION AFTER REMOVAL ........................ 8 . Removal and Installation ....................................... 20 .
INSTALLATION .................................................... 8 . Inspection .............................................................. 20
.
BRAKE FLUID ........................................................... 9
. VISUAL INSPECTION ........................................ 20 .
K
Checking Brake Fluid Level .................................... 9 . CHECK VALVE INSPECTION .......................... .. 20 .
Checking Brake Line ............................................... 9 . FRONT DISC BRAKE .............................................. 21 .
Changing Brake Fluid .............................................. 9 . Component ............................................................ 21
.
Bleeding Brake System ......................................... 10 . Inspection .............................................................. 21
. L
BRAKE PIPING AND HOSE ....................................11 . PAD THICKNESS ............................................... 21 .
Hydraulic Piping .....................................................11
. Pad Replacement .................................................. 22 .
Removal and Installation of Front Brake Piping and REMOVAL .......................................................... 22
. M
Brake Hose ............................................................11
. INSTALLATION .................................................. 22 .
REMOVAL ...........................................................11
. Caliper Removal and Installation ........................... 22 .
INSTALLATION ...................................................11 . REMOVAL .......................................................... 22
.
Removal and Installation of Rear Brake Piping and INSTALLATION .................................................. 23 .
Brake Hose ........................................................... 12
. Caliper Disassembly and Assembly ...................... 23 .
REMOVAL .......................................................... 12
. DISASSEMBLY .................................................. 23 .
INSTALLATION .................................................. 12 . INSPECTION AFTER DISASSEMBLY ............... 23 .
Inspection .............................................................. 12
. DISC ROTOR INSPECTION ............................ .. 24 .
BRAKE MASTER CYLINDER ................................. 14 . ASSEMBLY ...................................................... .. 24
.
Components .......................................................... 14
. BRAKE BURNISHING PROCEDURE ................ 25 .
Removal and Installation ....................................... 14 . REAR DISC BRAKE ................................................ 26 .
REMOVAL .......................................................... 14
. Component ............................................................ 26
.
Inspection .............................................................. 26
.
PAD WEAR INSPECTION .................................. 26 .
Pad Replacement .................................................. 26 .
REMOVAL .......................................................... 27
.
BR-1
Caliper Removal and Installation ........................... 28 . SERVICE DATA AND SPECIFICATIONS (SDS) .....30 .
REMOVAL .......................................................... 28
. General Specifications ...........................................30.
INSTALLATION ................................................... 28
. Brake Pedal ...........................................................30
.
Caliper Disassembly and Assembly ...................... 28 . Check Valve ...........................................................30
.
DISASSEMBLY .................................................. 28
. Brake Booster ...................................................... ..30
.
INSPECTION AFTER DISASSEMBLY ............... 28 . Front Disc Brake ....................................................30
.
DISC ROTOR INSPECTION .............................. 29 . Rear Disc Brake .....................................................31
.
BR-2
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Models with SRS Air Bag and Pre-Tensioner Seat Belt EFS001F6
WARNING:
q Before removing and installing components and harnesses of SRS air bag and seat belt pre-ten- B
sioner system, turn ignition switch OFF, disconnect battery ground cable, and wait at least 3 min-
utes. (This discharges electricity held in the air bag sensor unit's additional power circuit.)
q Do not use pneumatic or electric tools to remove and install the components. C
q Do not solder SRS air bag and seat belt pre-tensioner system harnesses when making repairs.
Make sure harness is not pinched and there is no contact with other components.
q When checking the SRS air bag and the seat belt pre-tensioner circuit or the components of each D
system, do not use an electric tester such as a circuit tester. (This is to prevent accidental trigger-
ing caused by the weak electric current of a tester.)
q Never insert foreign material (such as a screwdriver) in the air bag module and pre-tensioner seat
E
belt connectors. (The units may be actuated by mistake by static electricity.)
q Seat belt pre-tensioner and SRS air bag harnesses can be distinguished from other harnesses by
their yellow connectors.
BR
q When servicing, refer to "SB Seat Belt" and "SRS Air Bag" for safety.
Precautions for Brake System EFS001F7
q Clean dust on brake pads, shoes, drums, and back plates with a vacuum dust collector. Do not blow with G
compressed air.
q Recommended fluid is brake fluid "DOT 3" or "DOT 4".
q Never reuse drained brake fluid. H
q Be careful not to splash brake fluid on painted areas such as the body. If brake fluid is splashed or spilled
on paint, wipe it off and flush the area with water immediately.
q Use only clean brake fluid when cleaning master cylinder and disc brake components. I
q Never use mineral oils such as gasoline or kerosene to clean. They will ruin the rubber parts and cause
improper operation.
J
q Always use a flare nut torque wrench to securely tighten brake
tube flare nuts.
q The brake system is an important safety part. If a brake fluid
leak is detected, always disassemble the related parts. If dam- K
age,deformation or excessive wear is detected, replace affected
parts with new ones.
q Before staring operation, be sure to turn the ignition switch OFF L
and disconnect the ABS actuator and control module connector
or battery cables.
q When installing brake piping, be sure to check torque. M
SBR686C
BR-3
PREPARATION
PREPARATION PFP:00002
Commercial Service Tools EFS001L5
Tool name Description
1. Flare nut crowfoot
2. Torque wrench Removing and installing brake piping
a: 10 mm (0.39 in)
S-NT360
BR-4
Symptom
X: Applicable
Reference page
Possible cause and
BRAKE
SUSPECTED PARTS
Noise
Shake
Shimmy, Judder
NVH Troubleshooting Chart
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