Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Primera 2000.2005 Approved Nissan Primera 2005 ex
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EXHAUST SYSTEM
B ENGINE
A
EX
SECTION
EXHAUST SYSTEM C
D
E
CONTENTS
PREPARATION .......................................................... 2
. Checking Exhaust System ................................... .... 3
. F
Special Service Tool ................................................ 2
. Removal and Installation ......................................... 3
.
EXHAUST SYSTEM .................................................. 3
. QG16DE ENGINE MODELS ............................ .... 3 .
QG18DE ENGINE MODELS ............................ .... 4 . G
QR ENGINE MODELS ......................................... 5 .
YD ENGINE MODELS ......................................... 6 .
REMOVAL ............................................................ 6
.
H
INSTALLATION .................................................... 6
.
INSPECTION AFTER INSTALLATION ................. 7 .
SERVICE DATA AND SPECIFICATIONS (SDS) ....... 8 .
Tightening Torque .................................................... 8
. I
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K
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EX-1
PREPARATION
PREPARATION PFP:00002
Special Service Tool EBS00GQO
Tool number
Description
Tool name
KV10117200 Loosening or tightening heated oxygen
Heated oxygen sensor wrench sensors
a: 22 mm (0.87 in)
S-NT636
EX-2
EXHAUST SYSTEM
EXHAUST SYSTEM PFP:20100
A
Checking Exhaust System EBS00GQQ
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration. EX
C
D
SMA211A
E
Removal and Installation EBS00GQR
CAUTION:
q Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat F
resistance, corrosion resistance and shape.
q Perform the operation with the exhaust system fully cooled down because the system is still hot
just after the engine stops.
G
q Be careful not to cut your hand on the insulator edge.
QG16DE ENGINE MODELS
H
I
J
K
L
M
PBIC0655E
1 Mounting bracket 2 Insulator 3 Seal bearing
4 Spring 5 Clamp 6 Exhaust front tube
7 Gasket 8 Ground cable 9 Exhaust center tube
10 Main muffler 11 Mounting rubber
EX-3
EXHAUST SYSTEM
QG18DE ENGINE MODELS
PBIC0747E
1 Mounting bracket 2 Insulator 3 Seal bearing / Ring gasket
4 Spring 5 Clamp 6 Exhaust front tube
7 Gasket 8 Heated oxygen sensor 2 9 Exhaust center tube
10 Ground cable 11 Main muffler 12 Mounting rubber
EX-4
EXHAUST SYSTEM
QR ENGINE MODELS
A
EX
C
D
E
F
G
H
PBIC0741E I
1 Mounting bracket 2 Insulator 3 Seal bearing
4 Spring 5 Insulator 6 Clamp
J
7 Exhaust front tube 8 Gasket 9 Mounting bracket
10 Center muffler 11 Ground cable 12 Mounting rubber
13 Main muffler
K
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M
EX-5
EXHAUST SYSTEM
YD ENGINE MODELS
PBIC0704E
1 Main muffler 2 Mounting rubber 3 Ring gasket
4 Mounting rubber bracket 5 Center tube 6 Exhaust front tube
REMOVAL
q Disconnect each joint and mounting.
Heated Oxygen Sensor 2 (QG18DE Engine Models)
q When removing heated oxygen sensor on vehicle, perform following procedure.
1. Disconnect harness connector.
2. Use a wrench for removal and installation of heated oxygen sensor (special service tool), remove heated
oxygen sensor 2.
CAUTION:
q Do not apply impact while handling.
q Do not use heated oxygen sensor 2 after being dropped on a solid concrete floor, from a height
of 0.5 m (1.6 ft) or higher. Replace it with a new one.
q Do not tighten heated oxygen sensor 2 to a torque larger than specified. Excess tightening may
result in damage of heated oxygen sensor 2, causing MI to turn ON.
q When removing heated oxygen sensor 2 after disconnecting exhaust front tube, use a wrench for removal
and installation of heated oxygen sensor 2 (special service tool).
INSTALLATION
Install in the reverse order of removal paying attention to the following.
q If the insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the insulator,
remove them.
q When installing the insulator avoid large gaps or interference between the insulator and each exhaust
tube.
q Remove deposits and left over gasket material from the sealing surface of each connection. Connect
them securely to avoid gas leakage.
EX-6
EXHAUST SYSTEM
q Temporarily tighten the exhaust manifold side mounting nuts and the vehicle side mounting bolts. Check
each part for unusual interference, and then tighten them to the specified torque. A
q When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left direc-
tions.
q Install the seal bearings at front exhaust tube and main muffler as follows. EX
CAUTION:
Do not mix the bolt and spring for seal bearing as the dimension is different for each seal bearing.
Front Exhaust Side (QG and QR Engine Models): C
q Insert the seal bearing in the direction shown in the figure.
CAUTION:
Tighten the mounting bolt without causing interference with D
the flange.
E
PBIC0756E F
Main Muffler Side (QG16DE and QR Engine Models):
1. Insert the seal bearing in the direction shown in the figure. G
2. Tighten the mounting bolt with the big end of the spring facing
the flange.
CAUTION: H
Tighten the mounting bolt without causing interference with
the flange.
I
KBIA0709E
J
INSPECTION AFTER INSTALLATION
q With the engine running, check exhaust tube joints for gas leakage and unusual noises.
q Check to ensure that mounting brackets and mounting insulators are installed properly and free from K
undue stress. Improper installation could result in excessive noise and vibration.
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EX-7
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
Tightening Torque EBS00GQS
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