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FRONT SUSPENSION


E SUSPENSION

                                                                                                                                                                    A



                                                                                                                                                                    B
                                                                                     SECTION
                                                                                           FRONT SUSPENSION                                                         C



                                                                                                                                                                    D



                                                                                                                                                                    FSU
                                                                  CONTENTS
PRECAUTIONS ......................................................... 2 .         TRANSVERSE LINK ................................................ 10      .        F
 Caution .................................................................... 2
                                                                        .          Removal and Installation ....................................... 10     .
 Precautions for Brake System ................................. 2       .            REMOVAL .......................................................... 10 .
PREPARATION .......................................................... 3.            INSPECTION AFTER REMOVAL ...................... 10                    .        G
 Special Service Tools .............................................. 3 .            INSTALLATION .................................................. 10    .
 Commercial Service Tools ....................................... 3     .         STABILIZER BAR .................................................... 11   .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                              Removal and Installation ....................................... 11     .
                                                                                                                                                                    H
TROUBLESHOOTING ............................................... 4       .            REMOVAL .......................................................... 11 .
 NVH Troubleshooting Chart .................................... 4       .            INSPECTION AFTER REMOVAL ...................... 11                    .
FRONT SUSPENSION ASSEMBLY .......................... 5                  .            INSTALLATION .................................................. 11    .
 Components ............................................................ 5
                                                                        .         FRONT SUSPENSION MEMBER ............................ 12                  .         I
 On-Vehicle Inspection and Service ......................... 6          .          Removal and Installation ....................................... 12     .
   LOOSENESS, BACKLASH AND DAMAGE OF                                                 REMOVAL .......................................................... 12 .
   MOUNTING PARTS AND CONNECTIONS ......... 6                           .            INSTALLATION .................................................. 12    .         J
 Wheel Alignment ..................................................... 6.         UPPER LINK ............................................................ 13
                                                                                                                                                           .
   DESCRIPTION ..................................................... 6  .          Removal and Installation ....................................... 13     .
   PRELIMINARY INSPECTION .............................. 6              .            REMOVAL .......................................................... 13 .
                                                                                                                                                                    K
   INSPECTION OF CAMBER, CASTER, AND                                                 INSPECTION AFTER REMOVAL ...................... 13                    .
   KINGPIN INCLINATION ANGLES ....................... 6                 .            INSTALLATION .................................................. 13    .
   STEERING ANGLE INSPECTION ....................... 7                  .         THIRD LINK ........................................................... .. 14
                                                                                                                                                           .
COIL SPRING AND SHOCK ABSORBER ................ 8                       .          Removal and Installation ....................................... 14     .        L
 Removal and Installation ......................................... 8   .            REMOVAL .......................................................... 14 .
   REMOVAL ............................................................ 8
                                                                        .            INSPECTION AFTER REMOVAL ...................... 14                    .
   INSTALLATION .................................................... 8  .            INSTALLATION .................................................. 14    .        M
 Disassembly and Assembly .................................... 8        .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 15                           .
   DISASSEMBLY .................................................... 8   .          General Specification .......................................... .. 15  .
   INSPECTION AFTER DISASSEMBLY ................ 8                      .          Wheel Alignment (Unladen) ................................. .. 15       .
   ASSEMBLY .......................................................... 9.          Ball Joint ................................................................ 15
                                                                                                                                                           .
                                                                                   Wheelarch Height (Unladen) ................................. 15         .




                                                                           FSU-1
                                             PRECAUTIONS

PRECAUTIONS                                                                                             PFP:00001

Caution                                                                                                    EES000LP


q   When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
    on flat, level ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
q   "Unladen condition" means that fuel, coolant and lubricant are full and ready for drive. However, spare tire,
    jack, and hand tools should be unloaded.
q   After installing the removed suspension parts, always check wheel alignment and adjust if necessary.
q   Replace the caulking nut with a new one. Install a new nut without wiping the oil off before tightening.
Precautions for Brake System                                                                               EES000LQ


q   When installing rubber parts, final tightening must be carried out
    under unladen condition* with tires on ground.
     *: Fuel, radiator coolant and engine oil full. Spare tire, jack,
    hand tools and mats in designated positions.
q   Use flare nut wrench when removing or installing brake tubes.
q   After installing removed suspension parts, check wheel align-
    ment and adjust if necessary.
q   Always torque brake lines when installing.

                                                                                                       SBR686C




                                                    FSU-2
                                 PREPARATION

PREPARATION                                                                               PFP:00002
                                                                                                           A
Special Service Tools                                                                         EES000LR



    Tool name
                                                                       Description
    Tool number                                                                                            B



                                                                                                           C
    HT7252000                                           Removing tie-rod outer and lower ball
    Ball joint remover                                  joint
                                                                                                           D
                                             S-NT146


                                                                                                           FSU

    Preload gauge
                                                        Measuring ball joint sliding torque
    ST3127S000
                                                                                                           F

                                             ZZA0806D

    CCK gauge attachment                                                                                   G
    KV991040S1
     1 KV99104020 Adapter A
     2 KV99104030 Adapter B
                                                                                                           H
     3 KV99104040 Adapter C
                                                        Measuring wheel alignment
     4 KV99104050 Adapter D
     5 KV99104060 Plate
     6 KV99104070 Guide bolt                                                                                I
     7 KV99104080 Spring                     ZZA1167D
     8 KV99104090 Center plate

                                                                                                            J

    Strut attachment
                                                        Disassembling and assembling strut
    ST35652000                                                                                             K

                                            ZZA0807D

                                                                                                           L
Commercial Service Tools                                                                        EES000LS



 Tool name                                               Description
                                                                                                           M

 Attachment wheel alignment
 a: screw M24 x 1.5 pitch
 b: 35 mm (1.38 in) dia.
                                                         Measure wheel alignment
 c: 65 mm (2.56 in) dia.
 d: 56 mm (2.20 in) dia.
 e: 12 mm (0.47 in) dia.
                                            S-NT148




 1. Flare nut crowfoot
 2. Torque wrench                                        Removing and installing brake piping
  a: 10 mm (0.39 in)


                                            S-NT360




                                    FSU-3
                                                              Symptom




        



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