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ENGINE LUBRICATION SYSTEM
B ENGINE
A
LU
SECTION
ENGINE LUBRICATION SYSTEM C
D
E
CONTENTS
QG LUBRICATION SYSTEM ......................................... 14 . F
Lubrication Circuit .................................................. 14
.
PRECAUTIONS ......................................................... 3. System Drawing .................................................... 15.
Precautions For Liquid Gasket ................................ 3 . ENGINE OIL ............................................................. 16
. G
REMOVAL OF LIQUID GASKET SEALING ......... 3 . Inspection .............................................................. 16
.
LIQUID GASKET APPLICATION PROCEDURE 3 ..... OIL LEVEL AND MUDDINESS .......................... 16 .
PREPARATION .......................................................... 4
. OIL LEAKAGE .................................................... 16 .
Special Service Tools .............................................. 4. H
OIL PRESSURE CHECK ................................. .. 16 .
LUBRICATION SYSTEM ........................................... 5 . Changing Engine Oil .............................................. 17 .
Lubrication Circuit ................................................... 5
. OIL FILTER .............................................................. 18
.
ENGINE OIL .............................................................. 6
. Removal and Installation ....................................... 18 . I
Inspection ................................................................ 6
. REMOVAL .......................................................... 18
.
OIL LEVEL AND APPEARANCE ......................... 6 . INSTALLATION .................................................. 18 .
OIL LEAKAGE ...................................................... 6. OIL PUMP ................................................................ 19
. J
OIL PRESSURE CHECK ..................................... 6 . Removal and Installation ....................................... 19 .
Changing Engine Oil ............................................... 7 . Disassembly and Assembly ................................. .. 19 .
OIL FILTER ................................................................ 8
. DISASSEMBLY .................................................. 19 .
Removal and Installation ......................................... 8 . K
INSPECTION AFTER DISASSEMBLY ............... 19 .
REMOVAL ............................................................ 8
. ASSEMBLY ...................................................... .. 21
.
INSTALLATION .................................................... 8 . OIL COOLER ........................................................... 22
.
OIL PUMP .................................................................. 9
. Removal and Installation ....................................... 22 . L
Removal and Installation ......................................... 9 . REMOVAL .......................................................... 22
.
Disassembly and Assembly .................................... 9 . INSPECTION ..................................................... 22 .
DISASSEMBLY .................................................... 9 . INSTALLATION .................................................. 22 . M
INSPECTION AFTER DISASSEMBLY ................ 9 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 23 .
ASSEMBLY ........................................................ 10. Standard and Limit ............................................... .. 23
.
SERVICE DATA AND SPECIFICATIONS (SDS) ......11 . OIL PRESSURE ................................................. 23 .
Standard and Limit .................................................11. OIL PUMP .......................................................... 23
.
OIL PRESSURE ..................................................11 . REGULATOR VALVE ......................................... 23 .
OIL PUMP ...........................................................11
. OIL CAPACITY ................................................... 23 .
OIL CAPACITY ....................................................11 . TIGHTENING TORQUE ................................... .. 23 .
TIGHTENING TORQUE ......................................11 .
YD
QR
PRECAUTIONS ....................................................... 24
.
PRECAUTIONS ....................................................... 12
. Precautions For Liquid Gasket ............................ .. 24.
Precautions For Liquid Gasket .............................. 12 . REMOVAL OF LIQUID GASKET SEALING ....... 24 .
REMOVAL OF LIQUID GASKET SEALING ....... 12 . LIQUID GASKET APPLICATION PROCEDURE 24 ...
LIQUID GASKET APPLICATION PROCEDURE 12 ... PREPARATION ........................................................ 25
.
PREPARATION ........................................................ 13
. Special Service Tools .......................................... .. 25
.
Special Service Tools ............................................ 13
.
LU-1
LUBRICATION SYSTEM ......................................... 26 . OIL PUMP .................................................................32
.
Lubrication Circuit .................................................. 26
. Removal and Installation ........................................32 .
ENGINE OIL ............................................................. 27
. Disassembly and Assembly ................................. ..32 .
Inspection .............................................................. 27
. DISASSEMBLY ...................................................32 .
OIL LEVEL AND MUDDINESS .......................... 27 . INSPECTION AFTER DISASSEMBLY ...............32 .
OIL LEAKAGE .................................................... 27 . ASSEMBLY .........................................................33.
OIL PRESSURE CHECK ................................... 27 . OIL COOLER ............................................................34
.
Changing Engine Oil .............................................. 28 . Removal and Installation ........................................34 .
OIL FILTER .............................................................. 29
. REMOVAL ...........................................................34
.
Removal and Installation ....................................... 29 . INSPECTION .................................................... ..34.
REMOVAL .......................................................... 29
. INSTALLATION ...................................................34 .
INSTALLATION ................................................... 30 . SERVICE DATA AND SPECIFICATIONS (SDS) .....35 .
OIL FILTER BRACKET ............................................ 31 . Standard and Limit ............................................... ..35
.
Removal and Installation ....................................... 31 . OIL PRESSURE .................................................35 .
REMOVAL .......................................................... 31
. OIL PUMP ...........................................................35
.
INSTALLATION ................................................... 31 . REGULATOR VALVE ........................................ ..35 .
OIL CAPACITY ...................................................35 .
Tightening Torque ..................................................35.
LU-2
PRECAUTIONS
[QG]
PRECAUTIONS
[QG] PFP:00001
A
Precautions For Liquid Gasket EBS00GR0
REMOVAL OF LIQUID GASKET SEALING
q After removing the mounting bolts and nuts, separate the mating LU
surface using a seal cutter and remove the liquid gasket.
CAUTION:
Be careful not to damage the mating surfaces.
C
q In areas where the cutter is difficult to use, use a plastic hammer
to lightly tap the areas where the liquid gasket is applied.
CAUTION:
D
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating sur-
faces.
PBIC0275E
E
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface. F
q Remove the liquid gasket completely from the groove of the gas-
ket application surface, mounting bolts, and bolt holes.
2. Wipe the gasket application surface and the mating surface with G
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.
3. Attach the liquid gasket to the tube presser. H
Use Genuine Liquid Gasket or equivalent.
PBIC0003E
I
4. Apply the gasket without breaks to the specified location with the
specified dimensions.
q If there is a groove for the liquid gasket application, apply the J
gasket to the groove.
K
L
EMA0622D
M
q As for the bolt holes, normally apply the gasket inside the holes.
Occasionally, it should be applied outside the holes. Make sure
to read the text of service manual.
q Within five minutes of gasket application, install the mating com-
ponent.
q If the liquid gasket protrudes, wipe it off immediately.
q Do not retighten after installation.
q After 30 minutes or more have passed from the installation, fill
the engine oil and coolant.
CAUTION: SEM164F
If there are additional specific instructions in the service man-
ual, observe them.
LU-3
PREPARATION
[QG]
PREPARATION PFP:00002
Special Service Tools EBS00GR1
Tool number
Description
Tool name
ST25051001 Measuring oil pressure
Oil pressure gauge Maximum measuring range:
2,452 kPa (24.5 bar, 25 kg/cm2 , 356 psi)
S-NT050
ST25052000 Adapting oil pressure gauge to cylinder block
Hose
S-NT559
KV10115801 Removing oil filter
Oil filter wrench
S-NT772
WS39930000 Pressing the tube of liquid gasket
Tube presser
S-NT052
LU-4
LUBRICATION SYSTEM
[QG]
LUBRICATION SYSTEM PFP:15010
A
Lubrication Circuit EBS00GR2
LU
C
D
E
F
G
H
I
J
K
L
M
PBIC0666E
LU-5
ENGINE OIL
[QG]
ENGINE OIL PFP:KLA92
Inspection EBS00GR4
OIL LEVEL AND APPEARANCE
q Before starting the engine, check the oil level. If the engine is
already started, stop it and allow 10 minutes before checking.
q Check that the oil level is within the range shown in the figure.
q If it is out of range, adjust it.
q Check the oil for white turbidity or remarkable contamination.
q If the oil becomes turbid and white, it is highly probable that it is
contaminated with coolant. Find the cause and repair.
PBIC0497E
OIL LEAKAGE
Check for oil leakage around the following area.
q Oil pan
q Oil pan drain plug
q Oil pressure switch
q Oil filter
q Front cover
q Mating surface between cylinder block and cylinder head
q Mating surface between cylinder head and rocker cover
OIL PRESSURE CHECK
WARNING:
q Be careful not to burn yourself, as the engine oil is hot.
q Oil pressure check should be done in "Parking position".
1. Check the oil level.
2. Remove intake manifold support (front).
3. Remove the undercover.
4. Remove the oil pressure switch to connect the oil pressure
gauge.
5. After warming up the engine, check that oil pressure corre-
sponding to the engine speed is produced.
PBIC0628E
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