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POWER STEERING SYSTEM

G STEERING

B
SECTION
POWER STEERING SYSTEM C

E
CONTENTS
PRECAUTIONS ......................................................... 2 . POWER STEERING GEAR AND LINKAGE ......... .. 13 . F
Precautions for Models with SRS Air Bag and Seat Removal and Installation ....................................... 13 .
Belt Pre-tensioner ................................................... 2. REMOVAL .......................................................... 13
.
Caution .................................................................... 2
. INSTALLATION .................................................. 13 . PS
PREPARATION .......................................................... 3 . Components .......................................................... 14
.
Special Service Tools .............................................. 3 . MODEL PR25T .................................................. 14 .
NOISE, VIBRATION, AND HARSHNESS (NVH) Disassembly and Assembly ................................. .. 15 .
H
TROUBLESHOOTING ............................................... 5 . DISASSEMBLY .................................................. 15 .
NVH Trouble S hooting Chart .................................. 5 . INSPECTION AFTER DISASSEMBLY ............... 15 .
POWER STEERING FLUID ....................................... 6 . ASSEMBLY ...................................................... .. 16
.
Checking Fluid Level ............................................... 6 . POWER STEERING OIL PUMP ............................ .. 18 . I
Checking Fluid Leak ................................................ 6 . On-Vehicle Inspection and Service ........................ 18 .
Bleeding Hydraulic System ..................................... 6 . OIL PUMP PULLEY HYDRAULIC PRESSURE
STEERING WHEEL ................................................... 7 . INSPECTION ..................................................... 18 . J
On-Vehicle Inspection and Service ......................... 7 . Removal and Installation (QG, QR engine model)... 18
PLAY INSPECTION ............................................. 7 . REMOVAL .......................................................... 18
.
NEUTRAL POSITION INSPECTION ................... 7 . INSTALLATION .................................................. 18 .
K
STEERING TORQUE CHECK ............................. 7 . Removal and Installation (YD engine model) ........ 18 .
STEERING ANGLE INSPECTION ....................... 7 . Disassembly and Assembly (YD engine model) .. .. 20 .
Removal and Installation ......................................... 8 . INSPECTION BEFORE DISASSEMBLY ............ 20 .
REMOVAL ............................................................ 8. DISASSEMBLY .................................................. 21 . L
INSTALLATION .................................................... 8 . INSPECTION AFTER DISASSEMBLY ............... 22 .
STEERING COLUMN .............................................. 10 . ASSEMBLY ...................................................... .. 22
.
Removal and Installation ....................................... 10 . HYDRAULIC LINE ................................................... 24 . M
REMOVAL OF LOWER JOINT AND HOLE Removal and Installation ....................................... 24 .
COVER .............................................................. 10
. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 26 .
INSTALLATION OF LOWER JOINT AND HOLE Steering Wheel .................................................... .. 26
.
COVER .............................................................. 10
. Steering Angle ....................................................... 26
.
REMOVAL OF STEERING COLUMN ASSEM- Steering Column .................................................... 26
.
BLY ..................................................................... 10
. Steering Linkage .................................................... 26
.
INSTALLING STEERING COLUMN ASSEMBLY ....11 Steering Gear ...................................................... .. 26
.
Disassembly and Assembly ...................................11 . Oil Pump ................................................................ 27
.
DISASSEMBLY ...................................................11 . Steering Fluid ......................................................... 27
.
INSPECTION AFTER DISASSEMBLY .............. 12 .
ASSEMBLY ........................................................ 12 .

PS-1
PRECAUTIONS

PRECAUTIONS PFP:00001

Precautions for Models with SRS Air Bag and Seat Belt Pre-tensioner EGS000BB

WARNING:
q Before removing and installing components and harnesses of SRS air bag and seat belt pre-ten-
sioner system, turn ignition switch OFF, disconnect battery ground cable, and wait at least 3 min-
utes. (This discharges electricity held in the air bag sensor unit's additional power circuit.)
q Do not use pneumatic or electric tools to remove and install the components.
q Do not solder SRS air bag and seat belt pre-tensioner system harnesses when making repairs.
Make sure harness is not pinched and there is no contact with other components.
q When checking the SRS air bag and the seat belt pre-tensioner circuit or the components of each
system, do not use an electric tester such as a circuit tester. (This is to prevent accidental trigger-
ing caused by the weak electric current of a tester.)
q Never insert foreign material (such as a screwdriver) in the air bag module and seat belt pre-ten-
sioner connectors. (The units may be actuated by mistake by static electricity.)
q Seat belt pre-tensioner and SRS air bag harnesses can be distinguished from other harnesses by
their yellow connectors.
q When servicing, refer to "SB Seat Belt" and "SRS Air Bag" for safety.
Caution EGS000BC

q Always follow the warnings and the cautions below in disassembly procedures:

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