Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Quest 1999-2002 Approved Nissan Quest 2000 BR
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BRAKE SYSTEM GI
SECTION BR MA
EM
LC
EC
CONTENTS FE
PRECAUTIONS ...............................................................3 Inspection...................................................................19
AT
Supplemental Restraint System (SRS) AIR OUTPUT ROD LENGTH CHECK ..............................19
BAG ............................................................................3 Installation..................................................................19 AX
Precautions for Brake System.....................................3 VACUUM PIPING...........................................................20
Wiring Diagrams and Trouble Diagnosis.....................3 Removal and Installation ...........................................20
PREPARATION ...............................................................4 Inspection...................................................................20 SU
Commercial Service Tools ...........................................4 HOSES AND CONNECTORS ...................................20
NOISE, VIBRATION AND HARSHNESS (NVH) CHECK VALVE ........................................................20
TROUBLESHOOTING .....................................................5 FRONT DISC BRAKE ...................................................21
NVH Troubleshooting Chart.........................................5 Components...............................................................21
ON-VEHICLE SERVICE ..................................................6 Pad Replacement ......................................................22
Removal.....................................................................23
ST
Checking Brake Fluid Level.........................................6
Checking Brake Line ...................................................6 Disassembly...............................................................23
Changing Brake Fluid ..................................................6 Inspection...................................................................23 RS
Bleeding Brake System ...............................................7 CALIPER .................................................................23
ROTOR ...................................................................24
Brake Burnishing Procedure........................................7
BRAKE HYDRAULIC LINE .............................................8
Assembly ...................................................................24 BT
Installation..................................................................24
Hydraulic Circuit...........................................................8
REAR DRUM BRAKE ...................................................25
Removal.......................................................................8
Components...............................................................25 HA
Inspection.....................................................................9
Removal.....................................................................26
Installation....................................................................9
Inspection...................................................................27
DUAL LOAD SENSING VALVE....................................10
WHEEL CYLINDER ..................................................27
SC
Inspection...................................................................10
WHEEL CYLINDER OVERHAUL ...............................27
Removal and Installation ...........................................12
DRUM .....................................................................27
BRAKE PEDAL AND BRACKET..................................13 LINING ....................................................................27
EL
Removal and Installation ...........................................13 Installation..................................................................28
Inspection...................................................................13 PARKING BRAKE CONTROL ......................................29
Adjustment .................................................................13
IDX
Components...............................................................29
MASTER CYLINDER.....................................................15 Removal and Installation ...........................................29
Removal.....................................................................15 Inspection...................................................................30
Disassembly...............................................................15 Adjustment .................................................................30
Inspection...................................................................16
Assembly ...................................................................16
ABS
Installation..................................................................17
BRAKE BOOSTER........................................................18 DESCRIPTION ...............................................................31
On-vehicle Service.....................................................18 Purpose......................................................................31
OPERATING CHECK ...............................................18 Operation ...................................................................31
AIRTIGHT CHECK ...................................................18 ABS Hydraulic Circuit ................................................31
Removal.....................................................................18 System Components .................................................32
CONTENTS (Cont'd)
System Description....................................................32 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC
SENSOR .................................................................32 ITEMS.............................................................................53
CONTROL UNIT (BUILT-IN ABS ACTUATOR AND Wheel Sensor or Rotor..............................................53
ELECTRIC UNIT) .....................................................32 DIAGNOSTIC PROCEDURE .....................................53
ABS ACTUATOR AND ELECTRIC UNIT ....................33 ABS Actuator Solenoid Valve and Solenoid Valve
Component Parts and Harness Connector Relay..........................................................................56
Location .....................................................................34 DIAGNOSTIC PROCEDURE .....................................56
Schematic ..................................................................35 Motor Relay or Motor.................................................58
Wiring Diagram - ABS - .............................................36 DIAGNOSTIC PROCEDURE .....................................58
ON BOARD DIAGNOSTIC SYSTEM Low Voltage ...............................................................60
DESCRIPTION ...............................................................39 DIAGNOSTIC PROCEDURE .....................................60
Self-diagnosis ............................................................39 Control Unit................................................................62
FUNCTION ..............................................................39 DIAGNOSTIC PROCEDURE .....................................62
SELF-DIAGNOSIS PROCEDURE ..............................39 TROUBLE DIAGNOSES FOR SYMPTOMS .................63
HOW TO READ SELF-DIAGNOSTIC RESULTS 1. ABS Works Frequently ..........................................63
(MALFUNCTION CODES) ........................................40 2. Unexpected Pedal Action ......................................63
HOW TO ERASE SELF-DIAGNOSTIC RESULTS 3. Long Stopping Distance ........................................64
(MALFUNCTION CODES) ........................................40
4. ABS Does Not Work..............................................66
CONSULT-II ...............................................................41
5. Pedal Vibration and Noise.....................................66
CONSULT-II APPLICATION TO ABS..........................41
6. Warning Lamp Does Not Come On When
ECU (ABS CONTROL UNIT) PART NUMBER
Ignition Switch Is Turned On .....................................67
MODE .....................................................................41
CONSULT-II Inspection Procedure............................42 7. Warning Lamp Stays On When Ignition Switch
SELF-DIAGNOSIS PROCEDURE ..............................42 Is Turned On..............................................................69
SELF-DIAGNOSTIC RESULTS MODE.......................43 REMOVAL AND INSTALLATION .................................73
DATA MONITOR PROCEDURE ................................44 Front Wheel Sensor...................................................73
ACTIVE TEST PROCEDURE ....................................44 Rear Wheel Sensor ...................................................73
DATA MONITOR MODE ...........................................45 Sensor Rotor..............................................................74
ACTIVE TEST MODE ...............................................46 REMOVAL ...............................................................74
TROUBLE DIAGNOSIS - INTRODUCTION..................47 INSTALLATION........................................................74
How to Perform Trouble Diagnoses for Quick Actuator......................................................................75
and Accurate Repair ..................................................47 REMOVAL ...............................................................75
INTRODUCTION ......................................................47 INSTALLATION........................................................75
TROUBLE DIAGNOSIS - BASIC INSPECTION ...........48
Preliminary Check......................................................48 SERVICE DATA AND SPECIFICATIONS (SDS) .........76
Ground Circuit Check ................................................51 General Specifications...............................................76
ABS ACTUATOR AND ELECTRIC UNIT GROUND.....51 Disc Brake .................................................................76
TROUBLE DIAGNOSIS - GENERAL Drum Brake................................................................76
DESCRIPTION ...............................................................52 Brake Pedal ...............................................................76
Malfunction Code/Symptom Chart.............................52 Parking Brake Control ...............................................76
BR-2
PRECAUTIONS
Supplemental Restraint System (SRS) "AIR BAG"
Supplemental Restraint System (SRS) "AIR
BAG" NDBR0001
The Supplemental Restraint System "AIR BAG", used along with a seat belt, helps to reduce the risk or severity
GI
of injury to the driver and front passenger in a frontal collision. The Supplemental Restraint System consists
of air bag modules (located in the center of the steering wheel and on the instrument panel on the passen- MA
ger side), a diagnosis sensor unit, warning lamp, wiring harness and spiral cable. Information necessary to
service the system safely is included in the RS section of this Service Manual.
WARNING: EM
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