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LU


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B ENGINE

                                                                                                                                                                A


                                                                                                                                                                LU
                                                                                                    SECTION
                                                            ENGINE LUBRICATION SYSTEM                                                                           C


                                                                                                                                                                D


                                                                                                                                                                E
                                                                 CONTENTS
PRECAUTIONS ......................................................... 2.         OIL PUMP ................................................................ 10
                                                                                                                                                       .        F
 Precautions for Liquid Gasket ................................. 2     .          Removal and Installation ....................................... 10  .
   REMOVAL OF LIQUID GASKET SEALING ......... 2                        .            REMOVAL .......................................................... 10
                                                                                                                                                       .
   LIQUID GASKET APPLICATION PROCEDURE 2                               .....        INSTALLATION .................................................. 10 .        G
PREPARATION .......................................................... 3
                                                                       .          Disassembly and Assembly ................................... 11      .
 Special Service Tools .............................................. 3.            DISASSEMBLY .................................................. 11  .
 Commercial Service Tool ........................................ 4    .            INSPECTION AFTER DISASSEMBLY ............... 11                    .
                                                                                                                                                                H
LUBRICATION SYSTEM ........................................... 5       .            ASSEMBLY ........................................................ 13
                                                                                                                                                       .
 Lubrication Circuit ................................................... 5
                                                                       .         OIL COOLER ........................................................... 14
                                                                                                                                                       .
 System Drawing ...................................................... 6
                                                                       .          Removal and Installation ....................................... 14  .
ENGINE OIL .............................................................. 7
                                                                       .            REMOVAL .......................................................... 14
                                                                                                                                                       .         I
 Inspection ................................................................ 7
                                                                       .            INSPECTION AFTER REMOVAL ...................... 15                 .
   OIL LEVEL ........................................................... 7
                                                                       .            INSTALLATION .................................................. 15 .
   OIL APPEARANCE .............................................. 7     .            INSPECTION AFTER INSTALLATION ............... 15                   .         J
   OIL LEAKAGE ...................................................... 7.         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 16                        .
   OIL PRESSURE CHECK ..................................... 7          .          Standard and Limit ................................................. 16
                                                                                                                                                       .
 Changing Engine Oil ............................................... 8 .            OIL PRESSURE ................................................. 16  .
                                                                                                                                                                K
OIL FILTER ................................................................ 9
                                                                       .            REGULATOR VALVE ......................................... 16       .
 Removal and Installation ......................................... 9  .            OIL PUMP .......................................................... 16
                                                                                                                                                       .
   REMOVAL ............................................................ 9
                                                                       .            OIL CAPACITY (APPROXIMATE) ...................... 16               .
   INSTALLATION .................................................... 9 .                                                                                         L



                                                                                                                                                                M




Revision: January 2005                                                      LU-1                                                             2004 Quest
                                               PRECAUTIONS

PRECAUTIONS                                                                                         PFP:00001

Precautions for Liquid Gasket                                                                            EBS00G62

REMOVAL OF LIQUID GASKET SEALING
q    After removing the bolts and nuts, separate the mating surface and remove the sealant using Tool.
         Tool number       : KV10111100 (J-37228)
     CAUTION:
     Be careful not to damage the mating surfaces.
q    In areas where the Tool is difficult to use, use a plastic hammer
     to lightly tap the areas where the sealant is applied.
     CAUTION:
     If for some unavoidable reason a tool such as a flat-bladed
     screwdriver is used, be careful not to damage the mating
     surfaces.
                                                                                                     PBIC0002E


LIQUID GASKET APPLICATION PROCEDURE
1.   Using a scraper, remove the old sealant adhering to the mating
     surface.
     q Remove the sealant completely from the groove, mounting
       bolts, and bolt holes.
2.   Thoroughly clean the mating surface removing any adhering
     moisture, grease and foreign material.




                                                                                                     PBIC0003E



3.   Attach the sealant tube to the Tool.
         Tool number       : WS39930000 (      --   )
     q   Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-43, "RECOMMENDED CHEMICAL
         PRODUCTS AND SEALANTS" .

4.   Apply the sealant without breaks to the specified location with
     the specified dimensions using Tool.
     q If there is a groove for the sealant application, apply the seal-
       ant to the groove.




                                                                                                     EMA0622D




     q   As for the bolt holes, normally apply the sealant inside the
         holes. Occasionally, it should be applied outside the holes.
         Make sure to read the text of service manual.
     q   Within five minutes of sealant application, install the mating
         component.
     q   If the sealant protrudes, wipe it off immediately.
     q   Do not retighten after the installation.
     q   After 30 minutes or more have passed from the installation, fill
         the engine with the proper oil and coolant. Refer to MA-10,
         "RECOMMENDED FLUIDS AND LUBRICANTS" .                                                       SEM159F




Revision: January 2005                                  LU-2                                      2004 Quest
                                                       PREPARATION

PREPARATION                                                                                                                     PFP:00002
                                                                                                                                              A
Special Service Tools                                                                                                              EBS00G63

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number
                                                                                                                                              LU
  (Kent-Moore No.)                                                                       Description
  Tool name
  ST25051001                                                                             Measuring oil pressure
  (J-25695-1)                                                                            Maximum measuring range: 2,452 kPa (25               C
  Oil pressure gauge                                                                     kg-cm2 , 356 psi)


                                                                                                                                              D

                                                                         NT050


  ST25052000                                                                             Adapting oil pressure gauge to upper oil pan         E
  (J-25695-2)
  Hose

                                                                                                                                              F


                                                                         S-NT559
                                                                                                                                              G
  KV10115801                                                                             Removing and installing oil filter
  (J-38956)
  Oil filter wrench
                                                                                                                                              H



                                                                         S-NT772
                                                                                                                                               I
  WS39930000                                                                             Pressing the tube of liquid gasket
  (      --           )
  Tube presser                                                                                                                                 J



                                                                                                                                              K
                                                                         NT052


  KV10111100                                                                             Removing steel oil pan and rear timing chain
  (J-37228)                                                                              case                                                  L
  Seal cutter


                                                                                                                                              M

                                                                         NT046




Revision: January 2005                                          LU-3                                                          2004 Quest
                          PREPARATION

Commercial Service Tool                                                                 EBS00G64


 Tool name                                      Description
 Deep socket                                    Removing and installing oil pressure switch
                                                Deep socket size 26 mm, 3/8 drive




                                    NT818


 Power tools                                    Loosening nuts and bolts




                                    PBIC0190E




Revision: January 2005       LU-4                                                2004 Quest
                                         LUBRICATION SYSTEM

LUBRICATION SYSTEM                                                                                               PFP:15010
                                                                                                                                 A
Lubrication Circuit                                                                                                   EBS00G65




                                                                                                                                 LU



                                                                                                                                 C


                                                                                                                                 D


                                                                                                                                 E



                                                                                                                                 F


                                                                                                                                 G


                                                                                                                                 H



                                                                                                                                  I

                                                                                                                WBIA0366E

  1.   Intake camshaft journal (No. 2)   2.   Intake camshaft                   3.   Main oil gallery                             J
  4.   Piston oil jet                    5.   Chain case oil gallery            6.   Oil pan
  7.   Oil cooler                        8.   Oil filter                        9.   Oil strainer
  10. Oil pump                           11. Timing chain oil jet               12. Chain case                                   K
  13. IVT control cover                  14. IVT controller                     15. No. 1 camshaft bracket
  16. IVT control solenoid valve         17. Exhaust camshaft journal (No. 1)   18. Camshaft chain tensioner oil gallery
  19. Exhaust camshaft                                                                                                            L



                                                                                                                                 M




Revision: January 2005                                     LU-5                                               2004 Quest
                         LUBRICATION SYSTEM

System Drawing                                        EBS00G66




                                               SBIA0534E




Revision: January 2005          LU-6          2004 Quest
                                                ENGINE OIL

ENGINE OIL                                                                                               PFP:KLA92
                                                                                                                        A
Inspection                                                                                                   EBS00G67

OIL LEVEL
q   Before starting the engine make sure the vehicle is parked on a                                                     LU
    flat and level surface, then check the oil level. If the engine is
    already running, turn it off and allow five minutes before check-
    ing.
q   Check that the oil level is within the low (L) and high (H) range                                                   C
    as indicated on the dipstick.
q   If the engine oil level is out of range, add oil as necessary. Refer
    to MA-10, "RECOMMENDED FLUIDS AND LUBRICANTS" .                                                                     D


                                                                                                          SMA954C
                                                                                                                        E
OIL APPEARANCE
q   Check the oil for white turbidity or heavy contamination.
q   If the oil becomes turbid and white, it is highly probable that it is contaminated with coolant.                    F

OIL LEAKAGE
Check for oil leakage around the following areas:                                                                       G
q  Upper and lower oil pan
q  Oil pan drain plug
q  Oil pressure switch                                                                                                  H
q  Oil filter
q  Oil cooler
q  Water pump cover                                                                                                      I
q  Timing chain tensioner cover
q  Intake valve timing (IVT) control cover and intake valve timing (IVT) control solenoid valve
                                                                                                                         J
q  Front cover
q  Mating surface between cylinder block and cylinder head
q  Mating surface between cylinder head and rocker cover                                                                K
q  Mating surface between the front timing chain case and rear timing chain case
q  Mating surface between the front timing chain case and rear timing chain case
q  Crankshaft oil seal (front and rear)                                                                                  L
OIL PRESSURE CHECK
WARNING:
                                                                                                                        M
q  Be careful not to burn yourself, as engine oil may be hot.
q  Put the selector lever in the Park "P" position.
1. Check the oil level. Refer to LU-7, "OIL LEVEL" .
2. Disconnect the oil pressure sensor harness connector.
3. Remove the oil pressure sensor.
4. Install Tools.




                                                                                                          SLC926




Revision: January 2005                               LU-7                                              2004 Quest
                                                      ENGINE OIL

5.   Start the engine and warm it up to normal operating temperature.
6.   Check oil pressure with engine running under no-load.
                         Engine Speed                                    Approximate Discharge Pressure
                           Idle speed                               More than 98 kPa (1.0 kg/cm2 , 14 psi)
                           2,000 rpm                                       294 kPa (3.0 kg/cm2 , 43 psi)

     CAUTION:
     If the difference is extreme, check the oil passages and oil pump for leaks and blockages.
7.   After the inspections, install the oil pressure switch as follows:
a.   Remove the old sealant adhering to switch and engine.
b.   Apply thread sealant and tighten the oil pressure switch to specification using Tool.
     q Use Genuine High Performance Thread Sealant, or equivalent. Refer to GI-43, "RECOMMENDED
         CHEMICAL PRODUCTS AND SEALANTS" .

         Oil pressure switch : 14.8 N



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