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PS


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G STEERING

                                                                                                                                                            A


                                                                                                                                                            B
                                                                                                  SECTION
                                                                      POWER STEERING SYSTEM                                                                 C


                                                                                                                                                            D


                                                                                                                                                            E
                                                                CONTENTS
PRECAUTIONS ......................................................... 2.         On-Vehicle Service ................................................ 14
                                                                                                                                                   .        F
 Precautions for Supplemental Restraint System                                     CHECKING STEERING GEAR .......................... 14            .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                           CHECKING STEERING LINKAGE .................... 14               .
 SIONER" ................................................................. 2
                                                                       .           CHECKING GEAR HOUSING MOVEMENT ...... 14                        .        PS
 Precautions for Steering System ............................. 2       .           CHECKING RACK SLIDING FORCE ................. 14                .
PREPARATION .......................................................... 3
                                                                       .         Removal and Installation ....................................... 15
                                                                                                                                                   .
 Special Service Tools .............................................. 3.           REMOVAL .......................................................... 15
                                                                                                                                                   .
                                                                                                                                                            H
 Commercial Service Tool ........................................ 3    .           INSTALLATION .................................................. 16
                                                                                                                                                   .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                            Disassembly and Assembly ................................... 17   .
TROUBLESHOOTING ............................................... 5      .           DISASSEMBLY .................................................. 17
                                                                                                                                                   .
 NVH Troubleshooting Chart .................................... 5      .           INSPECTION AFTER DISASSEMBLY ............... 18                 .         I
POWER STEERING FLUID ....................................... 6         .           ASSEMBLY ........................................................ 18
                                                                                                                                                   .
 Checking Fluid Level ............................................... 6.         Adjustment for Rack Sliding Force ........................ 19     .
 Checking Fluid Leakage .......................................... 6   .           DECREASE ........................................................ 19
                                                                                                                                                   .         J
 Bleeding Hydraulic System ..................................... 6     .           INCREASE ......................................................... 20
                                                                                                                                                   .
STEERING WHEEL ................................................... 7   .        POWER STEERING OIL PUMP .............................. 21          .
 On-Vehicle service .................................................. 7
                                                                       .         On-Vehicle Service ................................................ 21
                                                                                                                                                   .
                                                                                                                                                            K
   CHECKING STEERING WHEEL PLAY ............... 7                      .           CHECKING HYDRAULIC SYSTEM ................... 21                .
   CHECKING NEUTRAL POSITION ON STEER-                                           Removal and Installation ....................................... 21
                                                                                                                                                   .
   ING WHEEL ......................................................... 7
                                                                       .           REMOVAL .......................................................... 21
                                                                                                                                                   .
   CHECKING STEERING WHEEL TURNING                                                 INSTALLATION .................................................. 21
                                                                                                                                                   .        L
   FORCE ................................................................. 7
                                                                       .         Disassembly and Assembly ................................... 22   .
   FRONT WHEEL TURNING ANGLE .................... 8                    .           INSPECTION BEFORE DISASSEMBLY ............ 22                   .
 Removal and Installation ......................................... 8  .           DISASSEMBLY .................................................. 22
                                                                                                                                                   .        M
   REMOVAL ............................................................ 8
                                                                       .           INSPECTION AFTER DISASSEMBLY ............... 23                 .
   INSTALLATION .................................................... 8 .           ASSEMBLY ........................................................ 23
                                                                                                                                                   .
STEERING COLUMN ................................................ 9     .        HYDRAULIC LINE ................................................... 26
                                                                                                                                                   .
 Removal and Installation ......................................... 9  .         Removal and Installation ....................................... 26
                                                                                                                                                   .
   REMOVAL ............................................................ 9
                                                                       .           REMOVAL .......................................................... 26
                                                                                                                                                   .
   INSPECTION AFTER REMOVAL .......................11                  .           INSTALLATION .................................................. 26
                                                                                                                                                   .
   INSTALLATION ...................................................11  .        SERVICE DATA AND SPECIFICATIONS (SDS) ..... 28                     .
   INSPECTION AFTER INSTALLATION .............. 12                     .         General Specifications ........................................... 28
                                                                                                                                                   .
 Disassembly and Assembly .................................. 12        .         Steering Wheel ...................................................... 28
                                                                                                                                                   .
   DISASSEMBLY .................................................. 12   .         Steering Column .................................................... 28
                                                                                                                                                   .
   ASSEMBLY ........................................................ 12.         Power Steering ...................................................... 28
                                                                                                                                                   .
 Inspection .............................................................. 13
                                                                       .         Steering Gear and Linkage .................................... 29 .
POWER STEERING GEAR AND LINKAGE ........... 14                         .




Revision: January 2005                                                     PS-1                                                           2004 Quest
                                              PRECAUTIONS

PRECAUTIONS                                                         PFP:00001

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                           EGS000IS


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
q    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.
q    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.
q    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
Precautions for Steering System                                                                               EGS000IT


q   Before disassembly, thoroughly clean the outside of the unit.
q   Disassembly should be done in a clean work area. It is important to prevent the internal parts from
    becoming contaminated by dirt or other foreign matter.
q   For easier and proper assembly, place disassembled parts in order on a parts rack.
q   Use nylon cloths or paper towels to clean the parts; common shop rags can leave lint that might
    interfere with their operation.
q   Before inspection or reassembly, carefully clean all parts with a general purpose, non-flammable
    solvent.
q   Before assembly, apply a coat of recommended Genuine NISSAN PSF or equivalent to hydraulic
    parts. Petroleum jelly may be applied to O-rings and seals. Do not use any grease.
q   Replace all gaskets, seals and O-rings. Avoid damaging O-rings, seals and gaskets during installa-
    tion. Perform functional tests whenever designated.




Revision: January 2005                                PS-2                                              2004 Quest
                                                       PREPARATION

PREPARATION                                                                                                                 PFP:00002
                                                                                                                                             A
Special Service Tools                                                                                                             EGS000KN

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number                                                                            Description
                                                                                                                                             B
  (Kent-Moore No.)
  Tool name
  KV48102500                                                                             Measuring oil pressure
  (J-33914)                                                                                                                                  C
  Pressure gauge adapter


                                                                                                                                             D

                                                                         S-NT542


  KV48103500                                                                             Measuring oil pressure                              E
  (J-26357 and J-26357-10)
  Pressure gauge

                                                                                                                                             F


                                                                         S-NT547
                                                                                                                                             PS
  HT72520000                                                                             Removing outer tie-rod ends and lower ball
  (J-25730-A)                                                                            joint
  Ball joint remover
                                                                                                                                             H



                                                                         NT146
                                                                                                                                              I
  ST3127S000                                                                             Measuring turning torque
  1. GG91030000
  (See J-25765-A)                                                                                                                             J
  Torque wrench
  2. HT62940000
  (      --       )
  Socket adapter                                                                                                                             K
  3. HT62900000
  (      --       )                                                      S-NT541

  Socket adapter
                                                                                                                                             L
Commercial Service Tool                                                                                                           EGS000KO


  Tool number                                                                            Description
                                                                                                                                             M
  (J-44372)                                                                              Measuring steering wheel turning force
  Spring gauge




                                                                         LST024


  (J-44183-A)                                                                            Measuring rack sliding force
  Spring gauge




                                                                         LST025




Revision: January 2005                                          PS-3                                                     2004 Quest
                              PREPARATION

 Tool number                                        Description
 (J-1859-A)                                         Removing steering wheel
 Steering wheel puller




                                        LHIA0043E


 (J-42578)                                          Removing steering wheel
 Steering wheel puller legs




                                        LHIA0044E


 Oil pump attachment                                Disassembling and assembling oil pump
                                                    Unit: mm (in)




                                        S-NT774




Revision: January 2005           PS-4                                             2004 Quest
                                                            Symptom




                         



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