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CO


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B ENGINE

                                                                                                                                                               A


                                                                                                                                                               CO
                                                                                              SECTION
                                                                        ENGINE COOLING SYSTEM                                                                  C


                                                                                                                                                               D


                                                                                                                                                               E
                                                               CONTENTS
PRECAUTIONS ......................................................... 2
                                                                     .          Removal and Installation ....................................... 12   .        F
 Precautions for Supplemental Restraint System                                    REMOVAL .......................................................... 12
                                                                                                                                                      .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                          INSTALLATION .................................................. 12  .
 SIONER" ................................................................. 2
                                                                     .            INSPECTION AFTER INSTALLATION ............... 12                    .        G
 Precautions for Liquid Gasket ................................. 2   .          Disassembly and Assembly of Radiator Fan ......... 12                 .
   REMOVAL OF LIQUID GASKET SEALING ......... 2                      .            DISASSEMBLY .................................................. 12   .
   LIQUID GASKET APPLICATION PROCEDURE 2                             .....        ASSEMBLY ........................................................ 12.
                                                                                                                                                               H
PREPARATION .......................................................... 4
                                                                     .         WATER PUMP ......................................................... 13.
 Special Service Tools .............................................. 4
                                                                     .          Removal and Installation ....................................... 13   .
 Commercial Service Tools ....................................... 4  .            REMOVAL .......................................................... 13
                                                                                                                                                      .
OVERHEATING CAUSE ANALYSIS ......................... 5               .            INSPECTION AFTER REMOVAL ...................... 15                  .         I
 Troubleshooting Chart ............................................. 5
                                                                     .            INSTALLATION .................................................. 15  .
COOLING SYSTEM ................................................... 6 .            INSPECTION AFTER INSTALLATION ............... 17                    .
 Cooling Circuit ......................................................... 6
                                                                     .         THERMOSTAT AND THERMOSTAT HOUSING ..... 18                             .        J
 System Drawing ...................................................... 7
                                                                     .          Removal and Installation ....................................... 18   .
ENGINE COOLANT ................................................... 8 .            REMOVAL .......................................................... 18
                                                                                                                                                      .
 System Check ......................................................... 8
                                                                     .            INSPECTION AFTER REMOVAL ...................... 18                  .
                                                                                                                                                               K
   CHECKING COOLING SYSTEM HOSES ........... 8                       .            INSTALLATION .................................................. 19  .
   CHECKING RESERVOIR LEVEL ........................ 8               .            INSPECTION AFTER INSTALLATION ............... 19                    .
   CHECKING COOLING SYSTEM FOR LEAKS..... 8                                    WATER OUTLET AND WATER PIPING .................. 20                    .
   CHECKING RADIATOR CAP ............................... 8           .          Removal and Installation ....................................... 20   .        L
   CHECKING RADIATOR ....................................... 9       .            REMOVAL .......................................................... 20
                                                                                                                                                      .
 Refilling Engine Coolant .......................................... 9
                                                                     .            INSTALLATION .................................................. 20  .
RADIATOR ............................................................... 10
                                                                     .            INSPECTION AFTER INSTALLATION ............... 20                    .        M
 Removal and Installation ....................................... 10 .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 21                         .
   REMOVAL .......................................................... 10
                                                                     .          Standard and Limit ................................................. 21
                                                                                                                                                      .
   INSPECTION AFTER REMOVAL .......................11                .            ENGINE COOLANT CAPACITY (APPROXI-
   INSTALLATION ...................................................11.            MATE) ................................................................. 21
                                                                                                                                                      .
   INSPECTION AFTER INSTALLATION ...............11                   .            THERMOSTAT ................................................... 21   .
COOLING FAN ........................................................ 12
                                                                     .            RADIATOR ......................................................... 21
                                                                                                                                                      .




Revision: September 2004                                                 CO-1                                                               2005 Quest
                                              PRECAUTIONS

PRECAUTIONS                                                         PFP:00001

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                            EBS00G6E


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
q    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.
q    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.
q    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
Precautions for Liquid Gasket                                                                                  EBS00G6F

REMOVAL OF LIQUID GASKET SEALING
q    After removing the bolts and nuts, separate the mating surface
     using the Tool and remove the sealant.
        Tool number       : KV10111100 (J-37228)
CAUTION:
Be careful not to damage the mating surfaces.
q    In areas where the Tool is difficult to use, use a plastic hammer
     to lightly tap (1) the Tool where the sealant is applied. Use a
     plastic hammer to slide the Tool (2) by tapping on the side.
CAUTION:
If for some unavoidable reason a tool such as a flat-bladed                                                 WBIA0566E

screwdriver is used, be careful not to damage the mating sur-
faces.
LIQUID GASKET APPLICATION PROCEDURE
1.   Using a scraper, remove the old sealant adhering to the mating
     surfaces.
     q Remove the sealant completely from the groove of the mating
        surfaces, bolts, and bolt holes.
2.   Thoroughly clean the mating surfaces and remove all adhering
     moisture, grease and foreign material.
3.   Attach the sealant tube to Tool.
     q Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-
        43, "RECOMMENDED CHEMICAL PRODUCTS AND SEAL-
        ANTS" .                                                                                             PBIC0003E




Revision: September 2004                              CO-2                                              2005 Quest
                                             PRECAUTIONS

4.   Apply the sealant without breaks to the specified location with
     the specified dimensions using Tool.                                                   A
         Tool number      : WS39930000 (    



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