Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Quest 2004-2009 Approved Nissan Quest 2005 PB
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F BRAKES
A
B
SECTION
PARKING BRAKE SYSTEM C
D
E
CONTENTS
PARKING BRAKE SYSTEM ..................................... 2 . PARKING BRAKE SHOE .......................................... 5 . PB
On-Vehicle Service .................................................. 2
. Components ............................................................ 5
.
PEDAL STROKE .................................................. 2
. Removal and Installation ......................................... 5
.
INSPECT COMPONENTS ................................... 2 . REMOVAL ............................................................ 5
. G
ADJUSTMENT ..................................................... 2
. INSPECTION AFTER REMOVAL ........................ 6 .
PARKING BRAKE CONTROL .................................. 3 . INSTALLATION .................................................... 6
.
Components ............................................................ 3
. SERVICE DATA AND SPECIFICATIONS (SDS) ....... 7 .
H
Removal and Installation ......................................... 3
. Parking Drum Brake ................................................ 7
.
REMOVAL ............................................................ 3
. Parking Brake Control ............................................. 7
.
INSTALLATION .................................................... 4
.
I
J
K
L
M
Revision: September 2004 PB-1 2005 Quest
PARKING BRAKE SYSTEM
PARKING BRAKE SYSTEM PFP:36010
On-Vehicle Service EFS00377
PEDAL STROKE
q When parking brake pedal is operated at specified force, make sure the stroke is within the specified num-
ber of notches. (Check it by listening and counting the ratchet clicks.)
Pedal force : 196 N (20 kg, 44 lb)
Pedal stroke : 5 to 6 notches
q If the pedal stroke is not within specification, perform the adjustment operation. Refer to PB-2, "ADJUST-
MENT" .
INSPECT COMPONENTS
q Make sure the components are attached properly (check for looseness, backlash, etc.).
q Check parking brake pedal assembly for bend, damage and cracks, and replace if necessary.
q Check cable for wear and damage, and replace if necessary.
q Check parking brake warning lamp switch for malfunction, and replace if necessary.
ADJUSTMENT
1. Remove tire from the vehicle with power tool.
2. Insert a deep socket wrench to rotate adjusting nut and loosen
the cable sufficiently. Then, return the pedal to the free height.
3. Using wheel nuts, secure the disc to the hub and prevent it from
tilting.
WFIA0138E
4. Remove adjusting hole plug installed on the disc rotor. Using a
screwdriver, rotate the adjuster in direction "A" as shown, until
the disc rotor is locked. After locking, turn the adjuster in the
opposite direction by 5 or 6 notches.
5. Rotate the disc rotor to make sure there is no drag. Install the
adjusting hole plug.
6. Adjust cable as follows:
a. Operate pedal 10 or more times with a force of 294 N (30 kg, 66
lb).
b. Rotate adjusting nut with deep socket to adjust pedal stroke. PFIA0295E
NOTE:
Do not reuse the adjusting nut after removing it.
c. When parking brake pedal is operated at specified force, make sure the stroke is within the specified num-
ber of notches. (Check it by listening and counting the ratchet clicks.)
Pedal force : 196 N (20 kg, 44 lb)
Pedal stroke : 5 to 6 notches
d. With the pedal completely returned, make sure there is no drag on the rear brake.
Revision: September 2004 PB-2 2005 Quest
PARKING BRAKE CONTROL
PARKING BRAKE CONTROL PFP:36010
A
Components EFS00378
B
C
D
E
PB
G
H
I
J
WFIA0338E
K
1. Parking brake pedal assembly 2. Equalizer 3. Return spring
4. Rear right cable 5. Pin 6. Rear left cable
7. Front cable 8. Adjusting nut L
Removal and Installation EFS00379
REMOVAL
1. Remove lower driver instrument panel using power tool. Refer to IP-10, "Removal and Installation" . M
2. Disconnect parking brake switch electrical connector.
3. Remove adjusting nut.
4. Remove parking brake pedal assembly mounting nuts.
5. Disconnect front cable from parking brake pedal assembly.
6. Remove parking brake pedal assembly.
7. Remove center console. Refer to IP-10, "Removal and Installa-
tion" .
8. Remove front cable mounting bolts, then remove front cable
from vehicle.
9. Remove rear disc rotors. Refer to BR-33, "Removal and Installa-
tion of Caliper Assembly and Disc Rotor" . WFIA0138E
Revision: September 2004 PB-3 2005 Quest
PARKING BRAKE CONTROL
10. Remove rear cables from toggle levers.
11. Remove right and left rear cables mounting nuts and bolts, then
remove right and left cable assemblies from vehicle.
LFIA0095E
INSTALLATION
Install in the reverse order of removal.
q Tighten the nuts and bolts to specification.
q Adjust the parking brake. Refer to PB-2, "ADJUSTMENT" .
NOTE:
Do not reuse the adjusting nut.
Revision: September 2004 PB-4 2005 Quest
PARKING BRAKE SHOE
PARKING BRAKE SHOE PFP:44060
A
Components EFS0037A
B
C
D
E
PB
G
H
I
J
PFIA0443E
K
1. Return spring 2. Adjuster assembly 3. Shoe (secondary)
4. Shoe (primary) 5. Anti-rattle pins 6. Retainers
7. Anti-rattle springs 8. Toggle lever L
Removal and Installation EFS0037B
REMOVAL
CAUTION: M
Clean dust on the disc and back plate with a vacuum dust collector. Do not blow with compressed air.
1. Remove wheel and tire using power tool.
2. Remove the disc rotor with the parking brake pedal completely in the released position.
3. If disc rotor cannot be removed, remove as follows:
a. Secure the disc rotor in place with wheel nuts and remove disc rotor plug.
b. Using a screwdriver, rotate adjuster in direction "B" to retract
and loosen brake shoes.
4. Remove the anti-rattle pins, retainers, and anti-rattle springs,
then return springs.
5. Remove the parking brake shoes, adjuster assembly, and toggle
lever.
PFIA0309E
Revision: September 2004 PB-5 2005 Quest
PARKING BRAKE SHOE
INSPECTION AFTER REMOVAL
Lining Thickness Inspection
q Check thickness of lining.
Standard thickness (new) "A" : 3.2 mm (0.126 in)
Repair limit thickness "A" : 1.5 mm (0.059 in)
SBR021A
Drum Inner Diameter Inspection
q Check drum inner diameter.
Standard inner diameter (new) : 190 mm (7.48 in)
Wear limit of inner diameter : 191 mm (7.52 in)
Other Inspections
q Check shoe sliding surface for excessive wear and damage.
q Check anti-rattle pin for excessive wear and corrosion.
q Check return spring for sagging.
q Check that adjuster moves smoothly.
SBR768A
q Check either visually or with a vernier caliper to see if there is
any excessive wear, cracks, or damage inside the drum.
INSTALLATION
Installation is in the reverse order of removal, observing the following:
q Refer to PB-5, "Components" and apply brake grease to the specified points during assembly.
q There is a difference between the adjusters orientation from left
and right. Assemble the adjuster so the threaded part expands
when rotating it in the direction shown by the arrow.
q Shorten adjuster by rotating it.
q When disassembling the adjuster, apply PBC (Poly Butyl Cupry-
sil) grease or silicone based grease to the threads. Refer to MA-
10, "RECOMMENDED FLUIDS AND LUBRICANTS" .
q After replacing brake shoes or disc rotors, or if brakes do not
function well, perform break-in operation as follows.
1. Adjust the parking brake pedal stroke to the specified stroke. SFIA0153E
Refer to PB-2, "PEDAL STROKE" .
2. Perform break-in (drag run) operation by driving the vehicle under the following conditions:
Drive forward
q Vehicle speed approx. 40 km/h (25 MPH) set (forward)
q Parking brake operating force approx. 147 N (15 kg, 33 lb) set
q Distance approx. 100 m (328 ft)
3. After break-in operation, check lever stroke of the parking brake. Readjust if it is no longer at the specified
stroke.
q To prevent the lining from getting too hot, allow a cool off period of approximately 5 minutes after every
break-in operation.
q Do not perform excessive break-in operations, because it may cause uneven or early wear of the lining.
Revision: September 2004 PB-6 2005 Quest
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
A
Parking Drum Brake EFS0037C
Type DS19HC
Standard thickness (new) 3.2 mm (0.126 in) B
Brake lining
Wear limit thickness 1.5 mm (0.059 in)
Standard inner diameter (new) 190 mm (7.48 in)
Drum (disc) C
Wear limit of inner diameter 191 mm (7.52 in)
Parking Brake Control EFS0037D
D
Control type Foot pedal
Number of notches [under force of 196 N (20 kg, 44 lb)] 5 to 6 notches
Number of notches E
1 notch
when warning lamp switch activates warning lamp
PB
G
H
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L
M
Revision: September 2004 PB-7 2005 Quest
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: September 2004 PB-8 2005 Quest
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