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FSU


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E SUSPENSION

                                                                                                                                                                  A


                                                                                                                                                                  B
                                                                                     SECTION
                                                                                           FRONT SUSPENSION                                                       C


                                                                                                                                                                  D


                                                                                                                                                                  FSU
                                                                  CONTENTS
PRECAUTIONS ......................................................... 2 .          Inspection .............................................................. 10
                                                                                                                                                         .        F
 Precautions ............................................................. 2
                                                                        .            SHOCK ABSORBER ASSEMBLY ...................... 10                   .
PREPARATION .......................................................... 3.            MOUNTING INSULATOR AND RUBBER PARTS 10                              ...
 Special Service Tools .............................................. 3 .            THRUST BEARING ............................................ 10      .        G
 Commercial Service Tools ....................................... 3     .            COIL SPRING .................................................... 10 .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                              Assembly ............................................................... 10
                                                                                                                                                         .
TROUBLESHOOTING ............................................... 4       .         STABILIZER BAR .................................................... 11 .
                                                                                                                                                                  H
 NVH Troubleshooting Chart .................................... 4       .          Removal and Installation ....................................... 11   .
FRONT SUSPENSION ASSEMBLY .......................... 5                  .            REMOVAL .......................................................... 11
                                                                                                                                                         .
 Components ............................................................ 5
                                                                        .            INSTALLATION .................................................. 11  .
 On-vehicle Service .................................................. 6.          Inspection .............................................................. 12
                                                                                                                                                         .         I
   FRONT SUSPENSION PARTS ............................ 6                .         TRANSVERSE LINK ................................................ 13    .
 Front Wheel Alignment ............................................ 6   .          Removal and Installation ....................................... 13   .
   DESCRIPTION ..................................................... 6  .            REMOVAL .......................................................... 13
                                                                                                                                                         .         J
   PRELIMINARY INSPECTION .............................. 6              .            INSPECTION AFTER REMOVAL ...................... 13                  .
   GENERAL INFORMATION AND RECOMMEN-                                                 INSTALLATION .................................................. 14  .
   DATIONS ............................................................. 7
                                                                        .         FRONT SUSPENSION MEMBER ............................ 15                .
                                                                                                                                                                  K
   THE ALIGNMENT PROCESS ............................. 7                .          Removal and Installation ....................................... 15   .
   CAMBER, CASTER AND KINGPIN INCLINA-                                               REMOVAL .......................................................... 15
                                                                                                                                                         .
   TION ..................................................................... 7
                                                                        .            INSPECTION AFTER REMOVAL ...................... 16                  .
   TOE-IN ................................................................. 7
                                                                        .            INSTALLATION .................................................. 17  .        L
   FRONT WHEEL TURNING ANGLE .................... 8                     .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 18                         .
COIL SPRING AND SHOCK ABSORBER ................ 9                       .          General Specifications (Front) ............................... 18     .
 Removal and Installation ......................................... 9   .          Front Wheel Alignment (Unladen*1) ...................... 18           .        M
   REMOVAL ............................................................ 9
                                                                        .          Lower Ball Joint ..................................................... 19
                                                                                                                                                         .
   INSTALLATION .................................................... 9  .          Wheelarch Height (Unladen*) ................................ 19       .
 Disassembly ............................................................ 9
                                                                        .




Revision: July 2006                                                        FSU-1                                                               2006 Quest
                                         PRECAUTIONS

PRECAUTIONS                                                                         PFP:00001

Precautions                                                                             EES00208


q   When installing rubber parts, final tightening must be car-
    ried out under unladen condition* with tires on ground.
    Oil will shorten the life of rubber bushings. Be sure to wipe
    off any spilled oil.
    *: Fuel, engine coolant and engine oil full. Spare tire, jack,
    hand tools and mats in designated positions.
q   After installing removed suspension parts, check wheel
    alignment and adjust if necessary.
q   Use flare nut wrench when removing or installing brake
    tubes.
q   Always torque brake lines when installing.                                       SBR686C


q   Lock nuts are unreusable parts; always use new ones.
    When replacing, do not wipe the oil off the new lock nut before tightening.




Revision: July 2006                            FSU-2                              2006 Quest
                                                       PREPARATION

PREPARATION                                                                                                                    PFP:00002
                                                                                                                                             A
Special Service Tools                                                                                                             EES00209

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number                                                                            Description
                                                                                                                                             B
  (Kent-Moore No.)
  Tool name
  HT72520000                                                                             Removing outer tie-rod end and lower ball
  (J25730-A)                                                                             joint                                               C
  Ball joint remover


                                                                                                                                             D

                                                                         NT146


                                                                                                                                             FSU
Commercial Service Tools                                                                                                          EES0020A


  Tool name                                                                              Description
  Attachment wheel alignment                                                             Measure wheel alignment                             F
                                                                                         a: Screw M24 x 1.5 pitch
                                                                                         b: 35 mm (1.38 in) dia.
                                                                                         c: 65 mm (2.56 in) dia.
                                                                                         d: 56 mm (2.20 in)                                  G
                                                                                         e: 12 mm (0.47 in)

                                                                         NT148
                                                                                                                                             H
  1. Flare nut crowfoot                                                                  Removing and installing each brake piping
  2. Torque wrench                                                                       a: 10 mm (0.39 in)

                                                                                                                                              I



                                                                            NT360
                                                                                                                                              J
  Spring compressor                                                                      Removing and installing coil spring

                                                                                                                                             K


                                                                                                                                             L
                                                                         NT717


  Engine lifting bracket                                                                 Removing and installing suspension member
                                                                                         with 5A/T                                           M




                                                                         LEIA0062E


  Power tool                                                                             Loosening bolts and nuts




                                                                         PBIC0190E




Revision: July 2006                                            FSU-3                                                      2006 Quest
                                                                 Symptom




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