Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Quest 2004-2009 Approved Nissan Quest 2007 BR
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F BRAKES
A
SECTION
BRAKE SYSTEM
BR B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3. INSTALLATION .................................................. 15 . BR
Precautions for Supplemental Restraint System Disassembly and Assembly ................................... 16 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- WITHOUT VDC MODELS .................................. 16 .
SIONER" ................................................................. 3
. WITH VDC MODELS ......................................... 19 . G
Precautions for Brake System ................................. 3 . BRAKE BOOSTER .................................................. 22 .
Wiring Diagrams and Trouble Diagnosis ................. 3 . On-Vehicle Service ................................................ 22.
PREPARATION .......................................................... 4
. OPERATING CHECK ......................................... 22 .
H
Special Service Tool ................................................ 4
. AIRTIGHT CHECK ............................................. 22 .
Commercial Service Tools ....................................... 4 . Removal and Installation ....................................... 23 .
NOISE, VIBRATION, AND HARSHNESS (NVH) REMOVAL .......................................................... 23
.
TROUBLESHOOTING ............................................... 5 . INSPECTION AFTER REMOVAL ...................... 24 . I
NVH Troubleshooting Chart .................................... 5 . INSTALLATION .................................................. 24 .
BRAKE PEDAL ......................................................... 6. VACUUM LINES ...................................................... 25 .
Inspection and Adjustment ...................................... 6 . Removal and Installation ....................................... 25 . J
INSPECTION ....................................................... 6. Inspection .............................................................. 26
.
ADJUSTMENT ..................................................... 6 . VISUAL INSPECTION ........................................ 26 .
Removal and Installation ......................................... 8 . CHECK VALVE INSPECTION ............................ 26 .
K
REMOVAL ............................................................ 9
. FRONT DISC BRAKE .............................................. 27 .
INSPECTION AFTER REMOVAL ...................... 10 . Component ............................................................ 27
.
INSTALLATION .................................................. 10 . On-board Inspection .............................................. 28 .
BRAKE FLUID ..........................................................11
. PAD WEAR INSPECTION .................................. 28 . L
Checking Brake Fluid Level ...................................11 . Removal and Installation of Brake Pad ................. 28 .
Changing Brake Fluid .............................................11 . REMOVAL .......................................................... 28
.
Bleeding Brake System ..........................................11 . INSTALLATION .................................................. 29 . M
BRAKE PIPING AND HOSE ................................... 12 . Removal and Installation of Caliper Assembly and
Hydraulic Circuit .................................................... 12
. Disc Rotor .............................................................. 30
.
Front Brake Piping and Hose ................................ 12 . REMOVAL .......................................................... 30
.
REMOVAL .......................................................... 12
. INSTALLATION .................................................. 30 .
INSTALLATION .................................................. 13 . Disassembly and Assembly of Caliper Assembly... 30
Rear Brake Piping and Hose ................................. 13 . DISASSEMBLY .................................................. 30 .
REMOVAL .......................................................... 13
. INSPECTION AFTER DISASSEMBLY ............... 31 .
INSTALLATION .................................................. 14 . DISC ROTOR INSPECTION .............................. 31 .
Inspection .............................................................. 14
. ASSEMBLY ........................................................ 32.
BRAKE MASTER CYLINDER ................................. 15 . Brake Burnishing ................................................... 33
.
On-board Inspection .............................................. 15 . REAR DISC BRAKE ................................................ 34 .
LEAK INSPECTION ........................................... 15 . Component ............................................................ 34
.
Removal and Installation ....................................... 15 . On-board Inspection .............................................. 35 .
REMOVAL .......................................................... 15
. PAD WEAR INSPECTION .................................. 35 .
Removal and Installation of Brake Pad ................. 35 .
REMOVAL .......................................................... 35
.
Revision: March 2006 BR-1 2007 Quest
INSTALLATION ................................................... 35 . ASSEMBLY .........................................................37.
Removal and Installation of Caliper Assembly and DISC ROTOR INSPECTION ..............................38 .
Disc Rotor .............................................................. 35
. Brake Burnishing ....................................................39
.
REMOVAL .......................................................... 35
. SERVICE DATA AND SPECIFICATIONS (SDS) .....40 .
INSTALLATION ................................................... 36 . General Specifications ...........................................40 .
Disassembly and Assembly of Caliper Assembly ... 36 Disc Brake ..............................................................40
.
DISASSEMBLY .................................................. 36 . Brake Pedal ...........................................................41
.
CALIPER INSPECTION ..................................... 37 . Brake Booster ........................................................41
.
Revision: March 2006 BR-2 2007 Quest
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EFS005YE
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
G To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
G Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
G Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. BR
Precautions for Brake System EFS005YF
CAUTION: G
G Recommended fluid is brake fluid. Refer to MA-9, "Fluids and Lubricants" .
G Never reuse drained brake fluid.
G Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is H
splashed on painted areas, wash it away with water immediately.
G To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.
G Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic I
system.
G Use flare nut wrench when removing and installing brake
tube. J
G If a brake fluid leak is found, the part must be disassembled
without fail. Then it has to be replaced with a new one if a
defect exists.
K
G Turn the ignition switch OFF and remove the connector of
the ABS actuator control unit or the battery terminal before
performing the work.
L
G Always tighten brake lines to specified torque when install-
ing.
SBR686C
G Burnish the brake contact surfaces after refinishing or
replacing rotors, after replacing pads, or if a soft pedal occurs at very low mileage. M
Refer to BR-33, "Brake Burnishing" (front disc brakes) or BR-39, "Brake Burnishing" (rear disc
brakes).
WARNING:
G Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Wiring Diagrams and Trouble Diagnosis EFS005YG
For wiring diagrams or trouble diagnosis relating to the brake system, refer to BRC section.
Revision: March 2006 BR-3 2007 Quest
PREPARATION
PREPARATION PFP:00002
Special Service Tool EFS005YH
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
-- Measuring brake pedal height
(J-46532)
Brake and clutch pedal height mea-
surement tool
LFIA0227E
Commercial Service Tools EFS005YI
Tool name Description
1 Flare nut crowfoot Removing and installing each brake piping
2 Torque wrench a: 10 mm (0.39 in)
S-NT360
Power tool Loosening bolts and nuts
PBIC0190E
PBIC0191E
Revision: March 2006 BR-4 2007 Quest
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