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>> Download AT documenatation <<Text preview - extract from the documentAUTOMATIC TRANSMISSION
C TRANSMISSION/TRANSAXLE
A
AUTOMATIC TRANSMISSION
SECTION AT B
AT
D
E
CONTENTS
INDEX FOR DTC ....................................................... 5 . Vehicle Speed at Which Gear Shifting Occurs ...... 52 . F
Alphabetical Index ................................................... 5
. Vehicle Speed at Which Lock-up Occurs/Releases 52 ...
DTC No. Index ........................................................ 6
. Symptom Chart ...................................................... 53
.
PRECAUTIONS ......................................................... 7 . TCM Input/Output Signal Reference Values .......... 76 . G
Precautions for Supplemental Restraint System CONSULT-II Function (A/T) ................................... 77 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Diagnostic Procedure Without CONSULT-II .......... 89 .
SIONER" ................................................................. 7
. DTC U1000 CAN COMMUNICATION LINE ............. 91 .
H
Precautions ............................................................. 7
. Description ............................................................. 91
.
Wiring Diagrams and Trouble Diagnosis ................. 8 . On Board Diagnosis Logic ..................................... 91 .
PREPARATION .......................................................... 9 . Possible Cause ...................................................... 91
.
Special Service Tools .............................................. 9 . DTC Confirmation Procedure ................................ 91 . I
Commercial Service Tools ..................................... 10 . Wiring Diagram -- AT -- CAN ............................... 92 .
A/T FLUID .................................................................11
. Diagnostic Procedure ............................................ 93 .
Changing A/T Fluid ................................................11 . DTC P0615 START SIGNAL CIRCUIT .................... 94 . J
Checking A/T Fluid ................................................ 12 . Description ............................................................. 94
.
A/T CONTROL SYSTEM ......................................... 14 . CONSULT-II Reference Value ............................... 94 .
Cross-Sectional View (2WD Models) .................... 14 . On Board Diagnosis Logic ..................................... 94 .
K
Cross-Sectional View (4WD Models) .................... 15 . Possible Cause ...................................................... 94
.
Shift Mechanism .................................................... 16. DTC Confirmation Procedure ................................ 94 .
TCM Function ........................................................ 27
. Wiring Diagram -- AT -- STSIG ........................... 95 .
CAN Communication ............................................. 28 . Diagnostic Procedure ............................................ 96 . L
Input/Output Signal of TCM ................................... 28 . DTC P0700 TCM ...................................................... 98.
Line Pressure Control ........................................... 29 . Description ............................................................. 98
.
Shift Control .......................................................... 30
. On Board Diagnosis Logic ..................................... 98 . M
Lock-up Control ..................................................... 31
. Possible Cause ...................................................... 98
.
Engine Brake Control ............................................ 32 . DTC Confirmation Procedure ................................ 98 .
Control Valve ......................................................... 33
. Diagnostic Procedure ............................................ 98 .
TROUBLE DIAGNOSIS ........................................... 34 . DTC P0705 PARK/NEUTRAL POSITION SWITCH... 99
DTC Inspection Priority Chart ............................... 34 . Description ............................................................. 99
.
Fail-safe ................................................................ 34
. CONSULT-II Reference Value ............................... 99 .
How to Perform Trouble Diagnosis for Quick and On Board Diagnosis Logic ..................................... 99 .
Accurate Repair .................................................... 36. Possible Cause ...................................................... 99
.
A/T Electrical Parts Location ................................. 41 . DTC Confirmation Procedure ................................ 99 .
Circuit Diagram ..................................................... 42
. Wiring Diagram -- AT -- PNP/SW ...................... 100 .
Inspections Before Trouble Diagnosis ................... 43 . Diagnostic Procedure .......................................... 101 .
Check Before Engine Is Started ............................ 46 . DTC P0720 VEHICLE SPEED SENSOR A/T (REV-
Check at Idle ......................................................... 47
. OLUTION SENSOR) .............................................. 103 .
Cruise Test - Part 1 ............................................... 48. Description ........................................................... 103
.
Cruise Test - Part 2 ............................................... 50. CONSULT-II Reference Value ............................. 103 .
Cruise Test - Part 3 ............................................... 51. On Board Diagnosis Logic ................................... 103 .
AT-1
Possible Cause .................................................... 103. CONSULT-II Reference Value .............................. 125 .
DTC Confirmation Procedure .............................. 103 . On Board Diagnosis Logic ................................... 125 .
Wiring Diagram -- AT -- VSSA/T ........................ 105 . Possible Cause .................................................... 125
.
Diagnostic Procedure .......................................... 106 . DTC Confirmation Procedure ............................... 125 .
DTC P0725 ENGINE SPEED SIGNAL .................. 108 . Diagnostic Procedure ........................................... 126 .
Description ........................................................... 108
. DTC P1730 A/T INTERLOCK ................................ 127 .
CONSULT-II Reference Value ............................. 108 . Description ........................................................... 127
.
On Board Diagnosis Logic ................................... 108 . On Board Diagnosis Logic ................................... 127 .
Possible Cause .................................................... 108. Possible Cause .................................................... 127
.
DTC Confirmation Procedure .............................. 108 . DTC Confirmation Procedure ............................... 127 .
Diagnostic Procedure .......................................... 109 . Judgement of A/T Interlock .................................. 128 .
DTC P0740 TORQUE CONVERTER CLUTCH Diagnostic Procedure ........................................... 128 .
SOLENOID VALVE ................................................ 110 . DTC P1731 A/T 1ST ENGINE BRAKING .............. 130 .
Description ........................................................... 110
. Description ........................................................... 130
.
CONSULT-II Reference Value ............................. 110 . CONSULT-II Reference Value .............................. 130 .
On Board Diagnosis Logic ................................... 110 . On Board Diagnosis Logic ................................... 130 .
Possible Cause .................................................... 110. Possible Cause .................................................... 130
.
DTC Confirmation Procedure .............................. 110 . DTC Confirmation Procedure ............................... 130 .
Diagnostic Procedure ...........................................111 . Diagnostic Procedure ........................................... 131 .
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP). 112 DTC P1752 INPUT CLUTCH SOLENOID VALVE . 132
Description ........................................................... 112
. Description ........................................................... 132
.
CONSULT-II Reference Value ............................. 112 . CONSULT-II Reference Value .............................. 132 .
On Board Diagnosis Logic ................................... 112 . On Board Diagnosis Logic ................................... 132 .
Possible Cause .................................................... 112. Possible Cause .................................................... 132
.
DTC Confirmation Procedure .............................. 112 . DTC Confirmation Procedure ............................... 132 .
Diagnostic Procedure .......................................... 113 . Diagnostic Procedure ........................................... 133 .
DTC P0745 LINE PRESSURE SOLENOID VALVE. 114 DTC P1754 INPUT CLUTCH SOLENOID VALVE
Description ........................................................... 114
. FUNCTION ............................................................. 134
.
CONSULT-II Reference Value ............................. 114 . Description ........................................................... 134
.
On Board Diagnosis Logic ................................... 114 . CONSULT-II Reference Value .............................. 134 .
Possible Cause .................................................... 114. On Board Diagnosis Logic ................................... 134 .
DTC Confirmation Procedure .............................. 114 . Possible Cause .................................................... 134
.
Diagnostic Procedure .......................................... 115 . DTC Confirmation Procedure ............................... 134 .
DTC P1705 THROTTLE POSITION SENSOR ...... 116 . Diagnostic Procedure ........................................... 135 .
Description ........................................................... 116
. DTC P1757 FRONT BRAKE SOLENOID VALVE .. 137 .
CONSULT-II Reference Value ............................. 116 . Description ........................................................... 137
.
On Board Diagnosis Logic ................................... 116 . CONSULT-II Reference Value .............................. 137 .
Possible Cause .................................................... 116. On Board Diagnosis Logic ................................... 137 .
DTC Confirmation Procedure .............................. 116 . Possible Cause .................................................... 137
.
Diagnostic Procedure .......................................... 116 . DTC Confirmation Procedure ............................... 137 .
DTC P1710 A/T FLUID TEMPERATURE SENSOR Diagnostic Procedure ........................................... 138 .
CIRCUIT ................................................................. 118
. DTC P1759 FRONT BRAKE SOLENOID VALVE
Description ........................................................... 118
. FUNCTION ............................................................. 139
.
CONSULT-II Reference Value ............................. 118 . Description ........................................................... 139
.
On Board Diagnosis Logic ................................... 118 . CONSULT-II Reference Value .............................. 139 .
Possible Cause .................................................... 118. On Board Diagnosis Logic ................................... 139 .
DTC Confirmation Procedure .............................. 118 . Possible Cause .................................................... 139
.
Wiring Diagram -- AT -- FTS .............................. 119 . DTC Confirmation Procedure ............................... 139 .
Diagnostic Procedure .......................................... 120 . Diagnostic Procedure ........................................... 140 .
Component Inspection ......................................... 122 . DTC P1762 DIRECT CLUTCH SOLENOID VALVE.142
DTC P1716 TURBINE REVOLUTION SENSOR ... 123 . Description ........................................................... 142
.
Description ........................................................... 123
. CONSULT-II Reference Value .............................. 142 .
CONSULT-II Reference Value ............................. 123 . On Board Diagnosis Logic ................................... 142 .
On Board Diagnosis Logic ................................... 123 . Possible Cause .................................................... 142
.
Possible Cause .................................................... 123. DTC Confirmation Procedure ............................... 142 .
DTC Confirmation Procedure .............................. 123 . Diagnostic Procedure ........................................... 143 .
Diagnostic Procedure .......................................... 124 . DTC P1764 DIRECT CLUTCH SOLENOID VALVE
DTC P1721 VEHICLE SPEED SENSOR MTR ...... 125 . FUNCTION ............................................................. 144
.
Description ........................................................... 125
. Description ........................................................... 144
.
AT-2
CONSULT-II Reference Value ............................. 144 . Description ........................................................... 162
.
On Board Diagnosis Logic .................................. 144 . CONSULT-II Reference Value ............................. 162 . A
Possible Cause ................................................... 144 . On Board Diagnosis Logic ................................... 162 .
DTC Confirmation Procedure .............................. 144 . Possible Cause .................................................... 162
.
Diagnostic Procedure .......................................... 145 . DTC Confirmation Procedure .............................. 162 . B
DTC P1767 HIGH AND LOW REVERSE CLUTCH Diagnostic Procedure .......................................... 163 .
SOLENOID VALVE ................................................ 147 . MAIN POWER SUPPLY AND GROUND CIRCUIT. 164
Description .......................................................... 147
. Wiring Diagram -- AT -- MAIN ........................... 164 .
CONSULT-II Reference Value ............................. 147 . Diagnostic Procedure .......................................... 165 . AT
On Board Diagnosis Logic .................................. 147 . CLOSED THROTTLE POSITION AND WIDE OPEN
Possible Cause ................................................... 147 . THROTTLE POSITION CIRCUIT ........................... 168 .
DTC Confirmation Procedure .............................. 147 . CONSULT-II Reference Value ............................. 168 . D
Diagnostic Procedure .......................................... 148 . Diagnostic Procedure .......................................... 168 .
DTC P1769 HIGH AND LOW REVERSE CLUTCH BRAKE SIGNAL CIRCUIT ..................................... 169 .
SOLENOID VALVE FUNCTION ............................ 149 . CONSULT-II Reference Value ............................. 169 . E
Description .......................................................... 149
. Diagnostic Procedure .......................................... 169 .
CONSULT-II Reference Value ............................. 149 . 1ST POSITION SWITCH ........................................ 170 .
On Board Diagnosis Logic .................................. 149 . CONSULT-II Reference Value ............................. 170 .
Possible Cause ................................................... 149 . Diagnostic Procedure .......................................... 170 . F
DTC Confirmation Procedure .............................. 149 . OVERDRIVE CONTROL SWITCH ........................ 172 .
Diagnostic Procedure .......................................... 150 . CONSULT-II Reference Value ............................. 172 .
DTC P1772 LOW COAST BRAKE SOLENOID Diagnostic Procedure .......................................... 172 . G
VALVE .................................................................... 152
. TROUBLE DIAGNOSIS FOR SYMPTOMS ........... 174 .
Description .......................................................... 152
. Wiring Diagram -- AT -- NONDTC ..................... 174 .
CONSULT-II Reference Value ............................. 152 . OD OFF Indicator Lamp Does Not Come On ...... 177 . H
On Board Diagnosis Logic .................................. 152 . Engine Cannot Be Started in "P" or "N" Position . 177
Possible Cause ................................................... 152 . In "P" Position, Vehicle Moves When Pushed ..... 178 .
DTC Confirmation Procedure .............................. 152 . In "N" Position, Vehicle Moves ............................. 179 .
I
Diagnostic Procedure .......................................... 153 . Large Shock ("N" to "D" Position) ........................ 180 .
DTC P1774 LOW COAST BRAKE SOLENOID Vehicle Does Not Creep Backward in "R" Position 182 .
VALVE FUNCTION ................................................ 154 . Vehicle Does Not Creep Forward in "D" Position . 184
Description .......................................................... 154
. Vehicle Cannot Be Started from D1 ..................... 186 . J
CONSULT-II Reference Value ............................. 154 . A/T Does Not Shift: D1 D2 ............................... 188 .
On Board Diagnosis Logic .................................. 154 . A/T Does Not Shift: D2 D3 ............................... 190 .
Possible Cause ................................................... 154 . A/T Does Not Shift: D3 D4 ............................... 192 . K
DTC Confirmation Procedure .............................. 154 . A/T Does Not Shift: D4 D5 ............................... 194 .
Diagnostic Procedure .......................................... 155 . A/T Does Not Perform Lock-up ........................... 196 .
DTC P1841 ATF PRESSURE SWITCH 1 .............. 156 . A/T Does Not Hold Lock-up Condition ................. 197 . L
Description .......................................................... 156
. Lock-up Is Not Released ..................................... 199 .
CONSULT-II Reference Value ............................. 156 . Engine Speed Does Not Return to Idle ............... 199 .
On Board Diagnosis Logic .................................. 156 . A/T Does Not Shift: 5th Gear 4th Gear ........... 200 .
Possible Cause ................................................... 156 . A/T Does Not Shift: 4th Gear 3rd Gear ........... 202 . M
DTC Confirmation Procedure .............................. 156 . A/T Does Not Shift: 3rd Gear 2nd Gear .......... 203 .
Diagnostic Procedure .......................................... 157 . A/T Does Not Shift: 2nd Gear 1st Gear .......... 204 .
DTC P1843 ATF PRESSURE SWITCH 3 .............. 158 . Vehicle Does Not Decelerate by Engine Brake ... 206 .
Description .......................................................... 158
. SHIFT CONTROL SYSTEM ................................... 208 .
CONSULT-II Reference Value ............................. 158 . Control Device Removal and Installation ............. 208 .
On Board Diagnosis Logic .................................. 158 . Control Cable Removal and Installation .............. 210 .
Possible Cause ................................................... 158 . Adjustment of A/T Position .................................. 211 .
DTC Confirmation Procedure .............................. 158 . Checking of A/T Position ..................................... 211 .
Diagnostic Procedure .......................................... 159 . A/T SHIFT LOCK SYSTEM ................................... 212 .
DTC P1845 ATF PRESSURE SWITCH 5 .............. 160 . Description ........................................................... 212
.
Description .......................................................... 160
. Shift Lock System Electrical Parts Location ........ 212 .
CONSULT-II Reference Value ............................. 160 . Wiring Diagram -- A/T -- SHIFT ......................... 213 .
On Board Diagnosis Logic .................................. 160 . Diagnostic Procedure .......................................... 214 .
Possible Cause ................................................... 160 . KEY INTERLOCK CABLE ..................................... 216 .
DTC Confirmation Procedure .............................. 160 . Removal and Installation ..................................... 216 .
Diagnostic Procedure .......................................... 161 . ON-VEHICLE SERVICE ......................................... 218 .
DTC P1846 ATF PRESSURE SWITCH 6 .............. 162 . Control Valve With TCM and A/T Fluid Temperature
AT-3
Sensor 2 .............................................................. 218
. Front Carrier, Input Clutch, Rear Internal Gear .... 286 .
Parking Components (2WD Models Only) ........... 230 . Mid Sun Gear, Rear Sun Gear, High and Low
Rear Oil Seal ....................................................... 237. Reverse Clutch Hub ............................................. 291 .
Revolution Sensor Components (2WD Models High and Low Reverse Clutch ............................. 296 .
Only) .................................................................... 238
. Direct Clutch ........................................................ 298
.
AIR BREATHER HOSE .......................................... 243 . ASSEMBLY ............................................................ 300
.
Removal and Installation ..................................... 243 . Assembly (1) ........................................................ 300
.
A/T FLUID COOLER .............................................. 244 . Adjustment ........................................................... 313
.
Removal and Installation ..................................... 244 . Assembly (2) ........................................................ 316
.
TRANSMISSION ASSEMBLY ............................... 247 . SERVICE DATA AND SPECIFICATIONS (SDS) ... 323 .
Removal and Installation ..................................... 247 . General Specifications ......................................... 323 .
OVERHAUL ............................................................ 251 . Stall Speed ........................................................... 323
.
Components ........................................................ 251 . Line Pressure ....................................................... 323
.
Oil Channel .......................................................... 259
. Vehicle Speed at Which Gear Shifting Occurs ..... 324 .
Locations of Adjusting Shims, Needle Bearings, Vehicle Speed at Which Lock-Up Occurs/Releases.324
Thrust Washers and Snap Rings ......................... 261 . A/T Fluid Temperature Sensor ............................. 324 .
DISASSEMBLY ...................................................... 263 . Vehicle Speed Sensor A/T (Revolution Sensor) .. 325 .
Disassembly ........................................................ 263 . Turbine Revolution Sensor ...................................325 .
REPAIR FOR COMPONENT PARTS ..................... 281 . Reverse Brake ..................................................... 325
.
Oil Pump .............................................................. 281
. Total End Play ...................................................... 325
.
Front Sun Gear, 3rd One-way Clutch .................. 284 .
AT-4
INDEX FOR DTC
INDEX FOR DTC PFP:00024
A
Alphabetical Index ECS00FW4
NOTE:
If DTC "U1000 CAN COMM CIRCUIT" is displayed with other DTCs, first perform the trouble diagnosis B
for "DTC U1000 CAN COMMUNICATION LINE". Refer to AT-91 .
Items
DTC Reference page
(CONSULT- II screen terms) AT
A/T 1ST E/BRAKING P1731 AT-130
ATF PRES SW 1/CIRC P1841 AT-156
ATF PRES SW 3/CIRC P1843 AT-158 D
ATF PRES SW 5/CIRC P1845 AT-160
ATF PRES SW 6/CIRC P1846 AT-162
E
A/T INTERLOCK P1730 AT-127
A/T TCC S/V FNCTN P0744 AT-112
ATF TEMP SEN/CIRC P1710 AT-118 F
CAN COMM CIRCUIT U1000 AT-91
D/C SOLENOID/CIRC P1762 AT-142
G
D/C SOLENOID FNCTN P1764 AT-144
ENGINE SPEED SIG P0725 AT-108
FR/B SOLENOID/CIRC P1757 AT-137 H
FR/B SOLENOID FNCT P1759 AT-139
HLR/C SOL/CIRC P1767 AT-147
I
HLR/C SOL FNCTN P1769 AT-149
I/C SOLENOID/CIRC P1752 AT-132
I/C SOLENOID FNCTN P1754 AT-134 J
L/PRESS SOL/CIRC P0745 AT-114
LC/B SOLENOID/CIRC P1772 AT-152
LC/B SOLENOID FNCT P1774 AT-154 K
PNP SW/CIRC P0705 AT-99
STARTER RELAY/CIRC P0615 AT-94
L
TCC SOLENOID/CIRC P0740 AT-110
TCM P0700 AT-98
TP SEN/CIRC A/T P1705 AT-116 M
TURBINE REV S/CIRC P1716 AT-123
VEH SPD SE/CIR
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