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>> Download BL documenatation <<Text preview - extract from the documentBODY, LOCK & SECURITY SYSTEM
I BODY
A
BODY, LOCK & SECURITY SYSTEM
SECTION BL B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 4 . REMOVAL .......................................................... 15 . F
Precautions for Supplemental Restraint System INSTALLATION .................................................. 16 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Hood Lock Control Inspection ............................... 17 .
SIONER" ................................................................. 4
. RADIATOR CORE SUPPORT ................................. 18 . G
Precautions for procedures with out cowl top cover.... 4 . Removal and Installation ....................................... 18 .
Precautions for Work ............................................... 4 . REMOVAL .......................................................... 18 .
Wiring Diagrams and Trouble Diagnosis ................. 4 . INSTALLATION .................................................. 19 .
H
PREPARATION .......................................................... 5. FRONT FENDER ..................................................... 20 .
Commercial Service Tools ....................................... 5 . Removal and Installation ....................................... 20 .
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 6 REMOVAL .......................................................... 20 .
Work Flow ............................................................... 6
. INSTALLATION .................................................. 20 . BL
CUSTOMER INTERVIEW .................................... 6 . POWER DOOR LOCK SYSTEM ............................. 21 .
DUPLICATE THE NOISE AND TEST DRIVE ...... 7 . Component Parts and Harness Connector Location 21 ...
CHECK RELATED SERVICE BULLETINS .......... 7 . KING CAB .......................................................... 21. J
LOCATE THE NOISE AND IDENTIFY THE DOUBLE CAB .................................................... 22 .
ROOT CAUSE ..................................................... 7 . System Description ................................................ 23 .
REPAIR THE CAUSE .......................................... 7 . OUTLINE ............................................................ 24
.
K
CONFIRM THE REPAIR ...................................... 8 . CAN Communication System Description ............. 25 .
Generic Squeak and Rattle Troubleshooting .......... 8 . CAN Communication Unit ...................................... 25 .
INSTRUMENT PANEL ......................................... 8 . Schematic .............................................................. 26
.
CENTER CONSOLE ............................................ 8 . Wiring Diagram --D/LOCK-- ................................ 27 . L
DOORS ................................................................ 8
. Terminals and Reference Value for BCM .............. 34 .
TRUNK ................................................................. 9
. CONSULT-II Function (BCM) ................................ 35 .
SUNROOF/HEADLINING .................................... 9 . CONSULT-IIBASICOPERATIONPROCEDURE M
SEATS .................................................................. 9
. ... 35
UNDERHOOD ...................................................... 9 . CONSULT-II APPLICATION ITEMS ................... 36 .
Diagnostic Worksheet ........................................... 10 . Work Flow .............................................................. 37
.
HOOD ...................................................................... 12
. Trouble Diagnoses Chart by Symptom .................. 37 .
Fitting Adjustment ................................................. 12. Check Power Supply and Ground Circuit .............. 37 .
LONGITUDINAL AND LATERAL CLEARANCE Check Door Switch ................................................ 39 .
ADJUSTMENT ................................................... 13 . CHECK DOOR SWITCH (DOUBLE CAB) ......... 39 .
FRONT END HEIGHT ADJUSTMENT .............. 13 . CHECK DOOR SWITCH (KING CAB) ............... 41 .
SURFACE HEIGHT ADJUSTMENT .................. 13 . Check Key Switch .................................................. 43 .
Removal and Installation of Hood Assembly ......... 14 . Check Door Key Cylinder Switch (LHD Model Only).. 45 .
REMOVAL .......................................................... 14. Check Front Door Lock Actuator (Driver Side) ...... 48 .
INSTALLATION .................................................. 14 . Check Front Door Lock Actuator (Passenger Side).. 49 .
Removal and Installation of Hood Hinge ............... 15 . Check Front Door Lock Actuator Switch ................ 50 .
REMOVAL .......................................................... 15. Check Rear Door Lock Actuator LH (Double Cab
INSTALLATION .................................................. 15 . Model) .................................................................... 50
.
Removal and Installation of Hood Lock Control .... 15 . Check Rear Door Lock Actuator RH (Double Cab
BL-1
Model) .................................................................... 51
. Trouble Diagnosis Chart by Symptom ................. 105 .
Check RH and LH Rear Door Lock Actuator Switch 51 ... Check Keyfob Battery and Function .................... 106 .
Check Door Lock/Unlock Switch ........................... 52 . Check ACC Switch ............................................... 107 .
Check Door Lock/Unlock Switch Indicator ............. 53 . Check Door Switch .............................................. 108 .
POWER DOOR LOCK -- SUPER LOCK -- ........... 55 . CHECK DOOR SWITCH (DOUBLE CAB) ........ 108 .
ComponentParts and Harness Connector Location 55 ... CHECK DOOR SWITCH (KING CAB) .............. 110 .
KING CAB .......................................................... 55. Check Key Switch ................................................ 113 .
DOUBLE CAB .................................................... 56 . Check Hazard Function ....................................... 114 .
System Description ................................................ 57 . Check Map Lamp and Ignition Keyhole Illumination
OUTLINE ............................................................ 58
. Function ............................................................... 114
.
OPERATION ....................................................... 58 . ID Code Entry Procedure ..................................... 115 .
CAN Communication System Description ............. 59 . KEYFOB ID SET UP ......................................... 115 .
CAN Communication Unit ...................................... 59 . CONSULT-II INSPECTION PROCEDURE ....... 115 .
Schematic .............................................................. 60
. Remote Controller Battery Replacement ............. 116 .
Wiring Diagram --D/LOCK-- ................................ 61 . DOOR ..................................................................... 117
.
Terminals and Reference Value for BCM ............... 69 . Fitting Adjustment (King Cab) .............................. 117 .
CONSULT-II Function (BCM) ................................. 70 . FRONT DOOR .................................................. 118 .
CONSULT-IIBASICOPERATIONPROCEDURE REAR DOOR .................................................... 118 .
... 70 STRIKER ADJUSTMENT ................................. 118 .
CONSULT-II APPLICATION ITEMS ................... 71 . Fitting Adjustment (Double Cab) .......................... 119 .
Work Flow .............................................................. 72
. FRONT DOOR .................................................. 120 .
Trouble Diagnoses Chart by Symptom .................. 72 . REAR DOOR .................................................... 120 .
Check Power Supply and Ground Circuit .............. 73 . STRIKER ADJUSTMENT ................................. 120 .
Check Door Switch ................................................ 74 . Removal and Installation of Front Door ............... 120 .
CHECK DOOR SWITCH (DOUBLE CAB) ......... 74 . REMOVAL ......................................................... 120 .
CHECK DOOR SWITCH (KING CAB) ............... 76 . INSTALLATION ................................................. 121 .
Check Key Switch .................................................. 78 . Removal and Installation of Rear Door (King Cab).121
Check Front Door Lock Actuator (Driver Side) ...... 80 . REMOVAL ......................................................... 121 .
Check Front Door Lock Actuator (Passenger Side) .. 81 . INSTALLATION ................................................. 122 .
Check Front Door Lock Actuator Switch ................ 81 . RemovalandInstallationofRearDoor(DoubleCab)
Check Rear Door Lock Actuator LH (Double Cab .123
Models) .................................................................. 82
. REMOVAL ......................................................... 123 .
Check Rear Door Lock Actuator RH (Double Cab INSTALLATION ................................................. 123 .
Models) .................................................................. 82
. Removal and Installation of Door Weather-strip
Check RH and LH Rear Door Lock Actuator Switch (King Cab) ............................................................ 124
.
(Double Cab Models) ............................................. 83 . REMOVAL ......................................................... 124 .
Check Super Lock Actuator (Driver Side) .............. 83 . INSTALLATION ................................................. 124 .
Check Super Lock Actuator (Passenger Side) ...... 84 . Removal and Installation of Door Weather-strip
Check Super Lock Actuator (Rear LH) .................. 84 . (Double Cab) ........................................................ 125.
Check Super Lock Actuator (Rear RH) ................. 85 . REMOVAL ......................................................... 125 .
Check Door Lock/Unlock Switch ........................... 86 . INSTALLATION ................................................. 125 .
Check Door Lock/Unlock Switch Indicator ............. 87 . FRONT DOOR LOCK ............................................. 126 .
MULTI-REMOTE CONTROL SYSTEM .................... 89 . Removal and Installation ...................................... 126 .
ComponentParts and Harness Connector Location 89 ... REMOVAL ......................................................... 126 .
KING CAB .......................................................... 89. INSTALLATION ................................................. 129 .
DOUBLE CAB .................................................... 90 . REAR DOOR LOCK ............................................... 130 .
System Description ................................................ 91 . Removal and Installation of Rear Door Lock (King
INPUTS .............................................................. 91
. Cab) ..................................................................... 130
.
OPERATING PROCEDURE ............................... 91 . REMOVAL ......................................................... 130 .
CAN Communication System Description ............. 92 . INSTALLATION ................................................. 131 .
Wiring Diagram -- MULTI -- For LHD Models ...... 93 . RemovalandInstallationofRearDoorLock(Double
Wiring Diagram -- MULTI -- For RHD Models ..... 97 . Cab) ..................................................................... 132
.
Terminals and Reference Value for BCM ............. 101 . REMOVAL ......................................................... 132 .
CONSULT-II Function (BCM) ............................... 102 . INSTALLATION ................................................. 134 .
CONSULT-II Inspection Procedure ...................... 102 . TAIL GATE .............................................................. 135
.
"MULTI REMOTE ENT" .................................... 102 . Component Parts Location .................................. 135 .
CONSULT-II Application Items ............................ 103 . FUEL FILLER LID OPENER .................................. 136 .
"MULTI REMOTE ENT" .................................... 103 . Removal and Installation of Fuel Filler Lid ........... 136 .
Trouble Diagnosis Procedure .............................. 104 . REMOVAL ......................................................... 136 .
BL-2
INSTALLATION ................................................ 136 . Component Parts and Harness Connector Location 170 .
Removal and Installation of Fuel Lid Lock Striker. 137 System Description .............................................. 171 . A
REMOVAL ........................................................ 137 . System Composition ............................................ 172 .
INSTALLATION ................................................ 137 . ECM Re-communicating Function ....................... 172 .
THEFT WARNING SYSTEM ................................. 138 . Wiring Diagram -- NATS -- ................................ 173 . B
Component Parts and Harness Connector Location 138 . Terminals and Reference Value for BCM ............ 174 .
KING CAB ........................................................ 138. CONSULT-II Function .......................................... 174 .
DOUBLE CAB .................................................. 139 . CONSULT-II INSPECTION PROCEDURE ....... 174 .
System Description ............................................. 140 . CONSULT-II DIAGNOSTIC TEST MODE FUNC- C
DESCRIPTION ................................................. 140 . TION ................................................................. 175
.
POWER SUPPLY AND GROUND CIRCUIT ... 141 . HOW TO READ SELF-DIAGNOSTIC RESULTS 176 .
INITIAL CONDITION TO ACTIVATE THE SYS- NATS SELF-DIAGNOSTIC RESULTS ITEM D
TEM .................................................................. 141
. CHART ............................................................. 176
.
THEFT WARNING SYSTEM ALARM OPERA- Trouble Diagnosis Procedure .............................. 177 .
TION ................................................................. 141
. WORK FLOW ................................................... 177 . E
THEFT WARNING SYSTEM DEACTIVATION . 141 Trouble Diagnoses .............................................. 178 .
CAN Communication System Description ........... 141 . SYMPTOM MATRIX CHART 1 ......................... 178 .
Schematic ........................................................... 142
. SYMPTOM MATRIX CHART 2 ......................... 178 .
Wiring Diagram -- VEHSEC -- for LHD Models . 143 Diagnostic Procedure 1 ....................................... 179 . F
Wiring Diagram -- VEHSEC -- for RHD Models . 149 Diagnostic Procedure 2 ....................................... 181 .
Terminals and Reference Value for BCM ............ 155 . Diagnostic Procedure 3 ....................................... 181 .
Terminals and Reference Value for IPDM E/R .... 156 . Diagnostic Procedure 4 ....................................... 184 . G
CONSULT-II Function (BCM) .............................. 156 . Diagnostic Procedure 5 ....................................... 185 .
CONSULT-II INSPECTION PROCEDURE ...... 156 . Diagnostic Procedure 6 ....................................... 187 .
CONSULT-II APPLICATION ITEM ................... 157 . Removal and Installation of NATS Antenna Amp . 188 H
Trouble Diagnosis ............................................... 159 . REMOVAL ........................................................ 188 .
WORK FLOW ................................................... 159 . INSTALLATION ................................................ 188 .
Preliminary Check ............................................... 160 . CAB AND REAR BODY ........................................ 189 .
BL
Symptom Chart ................................................... 161 . Body Mounting (King Cab) .................................. 189 .
Diagnostic Procedure 1 ....................................... 162 . Body Mounting (Double Cab) .............................. 190 .
CHECK DOOR SWITCH (DOUBLE CAB) ....... 162 . BODY REPAIR ....................................................... 191 .
CHECK DOOR SWITCH (KING CAB) ............. 164 . Body Alignment ................................................... 191 . J
CHECK HOOD SWITCH .................................. 166 . DESCRIPTION ................................................. 191 .
Diagnostic Procedure 2 ....................................... 168 . ENGINE COMPARTMENT ............................... 192 .
Diagnostic Procedure 3 ....................................... 169 . UNDERBODY .................................................. 194 . K
Diagnostic Procedure 4 ....................................... 169 . PASSENGER COMPARTMENT ...................... 196 .
NATS(NISSAN ANTI-THEFT SYSTEM) ................ 170 . REAR BODY .................................................... 201 .
L
M
BL-3
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EIS00DHW
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for procedures with out cowl top cover EIS00DHY
When performing the procedure after removing cowl top cover,cover
the lower end of windshield with urethane,etc.
PIIB3706J
Precautions for Work EIS00DHZ
q After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check
their operation.
q Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
Wiring Diagrams and Trouble Diagnosis EIS00DI0
When you read wiring diagrams, refer to the following:
q GI-15, "How to Read Wiring Diagrams"
q PG-4, "POWER SUPPLY ROUTING CIRCUIT"
When you perform trouble diagnosis, refer to the following:
q GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES"
q GI-24, "How to Perform Efficient Diagnosis for an Electrical Incident"
Check for any Service bulletins before servicing the vehicle.
BL-4
PREPARATION
PREPARATION PFP:00002
A
Commercial Service Tools EIS00DI1
Tool name Description
B
Engine ear Locating the noise C
SIIA0995E D
E
F
G
H
BL
J
K
L
M
BL-5
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SQUEAK AND RATTLE TROUBLE DIAGNOSES PFP:00000
Work Flow EIS00DI2
SBT842
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to BL-10, "Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
q The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
q If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
q After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
q Squeak --(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping
q Creak--(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
q Rattle--(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
q Knock --(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
q Tick--(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
q Thump--(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
q Buzz--(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
q Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
q Weather conditions, especially humidity and temperature, may have a great effect on noise level.
BL-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on A
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli- B
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine. C
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T models, drive position on A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer. D
q Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
q If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body. E
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom. F
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
G
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Engine Ear or mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
H
q removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
BL
q tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
q feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the J
noise.
q placing a piece of paper between components that you suspect are causing the noise.
q looking for loose components and contact marks. K
Refer to BL-8, "Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE L
q If the cause is a loose component, tighten the component securely.
q If the cause is insufficient clearance between components:
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