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BRAKE SYSTEM
F BRAKES
A
SECTION
BRAKE SYSTEM
BR B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3
. INSTALLATION .................................................. 15 . BR
Precautions for Supplemental Restraint System Inspection .............................................................. 16
.
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- INSPECTION ..................................................... 16 .
SIONER" ................................................................. 3
. BRAKE MASTER CYLINDER ................................. 17 . G
Precautions for Brake System ................................. 3 . On-Board Inspection .............................................. 17 .
PREPARATION .......................................................... 4
. LEAK INSPECTION ........................................... 17 .
Special Service Tools .............................................. 4
. Removal and Installation ....................................... 17 .
H
Commercial Service Tools ....................................... 4 . REMOVAL .......................................................... 17
.
NOISE, VIBRATION AND HARSHNESS (NVH) INSTALLATION .................................................. 17 .
TROUBLESHOOTING ............................................... 5 . Components .......................................................... 17
.
NVH Troubleshooting Chart .................................... 5 . Disassembly and Assembly ................................... 18 . I
BRAKE PEDAL ......................................................... 6
. DISASSEMBLY .................................................. 18 .
Inspection and Adjustment ...................................... 6 . ASSEMBLY ........................................................ 18.
ADJUSTMENT ..................................................... 7. BRAKE BOOSTER .................................................. 19 . J
Removal and Installation ......................................... 8. On-Vehicle Service ................................................ 19.
COMPONENTS ................................................... 8 . OPERATING CHECK ......................................... 19 .
REMOVAL ............................................................ 8
. AIRTIGHT CHECK ............................................. 19 .
K
INSPECTION AFTER REMOVAL ........................ 9 . Removal and Installation ....................................... 20 .
INSTALLATION .................................................... 9
. COMPONENTS .................................................. 20 .
BRAKE FLUID ......................................................... 10
. REMOVAL .......................................................... 20
.
On-board Inspection .............................................. 10
. INSPECTION AFTER REMOVAL ...................... 20 . L
CHECKING BRAKE FLUID LEVEL ................... 10 . INSTALLATION .................................................. 21 .
Drain and Refill ...................................................... 10
. VACUUM LINES ...................................................... 22 .
Bleeding Brake System ..........................................11 . Component ............................................................ 22
. M
LHD MODEL .......................................................11
. Removal and Installation ....................................... 23 .
RHD MODEL .......................................................11
. Inspection .............................................................. 23
.
BRAKE TUBE AND HOSE ...................................... 12 . VISUAL INSPECTION ........................................ 23 .
Hydraulic Circuit .................................................... 12
. CHECK VALVE INSPECTION ............................ 23 .
Removal and Installation of Front Brake Tube and FRONT DISC BRAKE .............................................. 24 .
Brake Hose ........................................................... 13
. On-Board Inspection .............................................. 24 .
REMOVAL .......................................................... 13
. PAD WEAR INSPECTION .................................. 24 .
INSTALLATION .................................................. 13. Components .......................................................... 24
.
Removal and Installation of Rear Brake Tube and Removal and Installation of Brake Pad ................. 25 .
Brake Hose ........................................................... 13
. REMOVAL .......................................................... 25
.
REMOVAL .......................................................... 13
. INSTALLATION .................................................. 25 .
INSTALLATION .................................................. 13. RemovalandInstallationofBrakeCaliperAssembly
Inspection after Installation ................................... 14. ... 26
LOAD SENSING VALVE ......................................... 15 . REMOVAL .......................................................... 26
.
Removal and Installation ....................................... 15 . INSTALLATION .................................................. 26 .
REMOVAL .......................................................... 15
. Disassembly and Assembly of Brake Caliper
BR-1
Assembly ............................................................... 26
. REMOVAL ...........................................................34
.
DISASSEMBLY .................................................. 26 . INSTALLATION ...................................................34.
INSPECTION AFTER DISASSEMBLY ............... 27 . Disassembly and Assembly of Wheel Cylinder ......34 .
ASSEMBLY ........................................................ 28. DISASSEMBLY ...................................................34 .
DISC ROTOR INSPECTION .............................. 28 . INSPECTION AFTER DISASSEMBLY ...............34 .
BRAKE BURNISHING PROCEDURE ................ 29 . ASSEMBLY .........................................................34
.
REAR DRUM BRAKE .............................................. 30 . SERVICE DATA AND SPECIFICATIONS (SDS) .....35 .
Components .......................................................... 30
. General Specifications ...........................................35.
Removal and Installation of Drum Brake Assembly 31 ... Brake Pedal ...........................................................35
.
REMOVAL .......................................................... 31
. Brake Booster ........................................................35
.
INSPECTION AFTER REMOVAL ....................... 32 . Check Valve ...........................................................35
.
INSTALLATION ................................................... 33 . Front Disc Brake ....................................................35
.
Removal and Installation of Wheel Cylinder .......... 34 . Rear Disc Brake .....................................................36
.
BR-2
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EFS006DL
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. BR
Precautions for Brake System EFS005SD
q Clean dust on front brake and rear brake with a vacuum dust collector. Do not blow with compressed air. G
q Recommended fluid is brake fluid "DOT 3" or "DOT 4".
q Never reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed H
on painted areas, wash it away with water immediately.
q To clean or wash all parts of master cylinder, disc brake caliper, wheel cylinder, use new brake fluid.
q Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system. I
q Use a flare nut wrench when removing flare nuts, and use a flare
nut torque wrench when tighten flare nuts.
q Always tighten brake lines to the specified torque when install- J
ing.
q Before working, turn ignition switch OFF and disconnect electri-
cal connector of ABS actuator and electric unit (control unit) or K
the battery cables.
q Burnish the new brake surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal L
occurs at very low mileage.
Refer to BR-29, "BRAKE BURNISHING PROCEDURE" . SBR820BA
WARNING: M
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
BR-3
PREPARATION
PREPARATION PFP:00002
Special Service Tools EFS005SE
Tool number
Description
Tool name
GG94310000
Flare nut torque wrench Installing brake tube and hose
a:10 mm (0.39 in)
NT406
KV991V0010
Brake fluid pressure measurement
Brake fluid pressure tester
ZZA0752D
Commercial Service Tools EFS005TE
Tool name Description
PBIC0190E
Power tool Removing front caliper assembly, tyres
PBIC0191E
BR-4
Symptom
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