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EXTERIOR & INTERIOR
I BODY
A
EXTERIOR & INTERIOR
SECTION EI B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3
. FRONT GRILLE ....................................................... 19
. F
Service Notice ......................................................... 3
. Removal and Installation ....................................... 19
.
Precautions for Supplemental Restraint System REMOVAL .......................................................... 19
.
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- INSTALLATION .................................................. 19
. G
SIONER" ................................................................. 3
. COWL TOP .............................................................. 20
.
Precautions for SRS "AIR BAG" and "SEAT BELT Removal and Installation ....................................... 20
.
PRE-TENSIONER" Service .................................... 3 . REMOVAL .......................................................... 20
.
H
PrecautionsforProcedureswithoutCowlTopCover 4 ..... INSTALLATION .................................................. 20
.
PREPARATION .......................................................... 5
. FENDER PROTECTOR ........................................... 21 .
Commercial Service Tools ....................................... 5 . Components .......................................................... 21
.
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 6 Removal and Installation of Front Fender Protector.. 22 . EI
Work Flow ............................................................... 6
. REMOVAL .......................................................... 22
.
CUSTOMER INTERVIEW .................................... 6 . INSTALLATION .................................................. 22
.
DUPLICATE THE NOISE AND TEST DRIVE ...... 7 . Removal and Installation of Rear Fender Protector.. 22 . J
CHECK RELATED SERVICE BULLETINS .......... 7 . REMOVAL .......................................................... 22
.
LOCATE THE NOISE AND IDENTIFY THE INSTALLATION .................................................. 22
.
ROOT CAUSE ..................................................... 7 . MUDGUARD ............................................................ 23
.
K
REPAIR THE CAUSE .......................................... 7 . Removal and Installation ....................................... 23
.
CONFIRM THE REPAIR ...................................... 7 . RUNNING BOARDS ................................................ 24 .
Generic Squeak and Rattle Troubleshooting .......... 7 . Removal and Installation ....................................... 24
.
INSTRUMENT PANEL ......................................... 7 . REMOVAL .......................................................... 25
. L
CENTER CONSOLE ............................................ 8 . INSTALLATION .................................................. 25
.
DOORS ................................................................ 8
. ROOF RACK ............................................................ 26
.
TRUNK ................................................................. 8
. Removal and Installation ....................................... 26
. M
SUNROOF/HEADLINING .................................... 8 . REMOVAL .......................................................... 26
.
OVERHEAD CONSOLE (FRONT AND REAR)..... 8 INSTALLATION .................................................. 26
.
SEATS .................................................................. 9
. DOOR OUTSIDE MOLDING .................................... 27 .
UNDERHOOD ...................................................... 9 . Removal and Installation ....................................... 27
.
Diagnostic Worksheet ........................................... 10 . FRONT DOOR OUTSIDE MOLDING ................. 27 .
CLIP AND FASTENER ............................................ 12 . SIDE GUARD MOLDING ......................................... 28 .
Clip and Fastener .................................................. 12
. Removal and Installation ....................................... 28
.
FRONT BUMPER .................................................... 15 . REMOVAL .......................................................... 29
.
Removal and Installation ....................................... 15 . INSTALLATION .................................................. 29
.
FRONT BUMPER .............................................. 15 . DOOR FINISHER ..................................................... 30
.
REAR BUMPER ...................................................... 17 . Removal and Installation ....................................... 30
.
Removal and Installation ....................................... 17 . FRONT DOOR ................................................... 30.
REMOVAL .......................................................... 17
. REAR DOOR - DOUBLE CAB ........................... 31 .
INSTALLATION .................................................. 18 . REAR DOOR - KING CAB ................................. 32 .
BODY SIDE TRIM .................................................... 33
.
Components .......................................................... 33
.
EI-1
DOUBLE CAB .................................................... 33 . HEADLINING ............................................................40
.
KING CAB .......................................................... 34
. Removal and Installation ...................................... ..40
.
Removal and installation ........................................ 34 . REMOVAL ...........................................................41
.
LOWER DASH SIDE FINISHER ........................ 34 . INSTALLATION ...................................................41
.
CENTER PILLAR LOWER FINISHER ............... 35 . BED RAILS AND TRIM ............................................42 .
CENTER PILLAR UPPER FINISHER ................ 35 . Removal and Installation ...................................... ..42
.
FRONT PILLAR UPPER FINISHER ................... 35 . REMOVAL ...........................................................43
.
FRONT PILLAR LOWER FINISHER .................. 35 . INSTALLATION ...................................................43
.
KICK PLATES ..................................................... 35. TAIL GATE FINISHER ..............................................44 .
REAR .................................................................. 36
. Removal and Installation ...................................... ..44
.
FLOOR TRIM ........................................................... 38
. REMOVAL ...........................................................44
.
Removal and Installation ....................................... 38 . INSTALLATION ...................................................44
.
REMOVAL .......................................................... 39
.
INSTALLATION ................................................... 39 .
EI-2
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Service Notice EIS00DY1
q When removing or installing various parts, place a cloth or padding on the vehicle body to prevent
scratches. B
q Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.
q Apply sealing compound where necessary when installing parts. C
q When applying sealing compound, be careful that the sealing compound does not protrude from parts.
q When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures. D
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EIS00DZ5
E
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. F
WARNING:
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per- G
formed by an authorized NISSAN/INFINITI dealer.
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air H
Bag Module, see the SRS section.
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or EI
harness connectors.
Precautions for SRS "AIR BAG" and "SEAT BELT PRE-TENSIONER" Service
EIS00DZ2 J
q Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
q Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes. K
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.
L
q The air bag diagnosis sensor unit must always be installed with the arrow marks "" pointing toward the
front of the vehicle for proper operation. Also check the air bag diagnosis sensor unit for cracks, deformi-
ties or rust before installation and replace as required.
M
q The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to
turn steering wheel or column after removal of steering gear.
q Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad
side facing upward and seat mounted front side air bag module standing with the stud bolt side facing
down.
q Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
q After air bag inflates, the front instrument panel assembly should be replaced if damaged.
EI-3
PRECAUTIONS
Precautions for Procedures without Cowl Top Cover EIS00DZ3
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
PIIB3706J
EI-4
PREPARATION
PREPARATION PFP:00002
A
Commercial Service Tools EIS00DY4
Tool name Description
B
Engine ear Locating the noise
C
SIIA0995E D
E
F
G
H
EI
J
K
L
M
EI-5
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SQUEAK AND RATTLE TROUBLE DIAGNOSES PFP:00000
Work Flow EIS00DY5
SBT842
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to EI-10, "Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
q The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
q If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
q After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
q Squeak --(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping.
q Creak--(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
q Rattle--(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
q Knock --(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
q Tick--(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
q Thump--(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
q Buzz--(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
q Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
q Weather conditions, especially humidity and temperature, may have a great effect on noise level.
EI-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on A
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli- B
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine. C
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer. D
q Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
q If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body. E
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom. F
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
G
1. Narrow down the noise to a general area.To help pinpoint the source of the noise, use a listening tool
(Engine Ear and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
H
q removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be bro-
ken or lost during the repair, resulting in the creation of new noise.
EI
q tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
q feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the J
noise.
q placing a piece of paper between components that you suspect are causing the noise.
q looking for loose components and contact marks. K
Refer to EI-7, "Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE L
q If the cause is a loose component, tighten the component securely.
q If the cause is insufficient clearance between components:
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