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EXHAUST SYSTEM
B ENGINE
A
SECTION
EXHAUST SYSTEM
EX EX
C
D
E
CONTENTS
EXHAUST SYSTEM .................................................. 2
. Components ............................................................ 2
. F
Checking Exhaust System ...................................... 2
. Removal and Installation ......................................... 3
.
REMOVAL ............................................................ 3
.
INSTALLATION .................................................... 3
. G
INSPECTION AFTER INSTALLATION ................. 3 .
H
I
J
K
L
M
EX-1
EXHAUST SYSTEM
EXHAUST SYSTEM PFP:20100
Checking Exhaust System EBS01E7A
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.
q If anything is found, repair or replace damaged parts.
SMA211A
Components EBS01F6P
PBIC4097E
1. Mounting rubber 2. Mounting rubber 3. Main muffler
4. Gasket 5. Ground cable 6. Band
7. Washer 8. Tail tube 9. Catalyst
10. Ring gasket 11. Exhaust front tube
A. Do not loosen these nuts. B. To exhaust outlet
q Refer to GI-10, "Components" for symbol marks in the figure.
EX-2
EXHAUST SYSTEM
Removal and Installation EBS01E7B
A
CAUTION:
q Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
resistance, corrosion resistance and shape.
q Perform the operation with the exhaust system fully cooled down because the system will be hot EX
just after engine stops.
q Be careful not to cut your hand on the insulator edge.
C
REMOVAL
Separate each connection as necessary.
CAUTION: D
Do not disassemble main muffler at the portion "A" shown in the figure.
INSTALLATION
Note the following, and install in the reverse order of removal. E
CAUTION:
q Always replace exhaust gaskets and seal bearings with new ones when reassembling.
q If insulator is badly deformed, repair or replace it. If deposits such as mud pile up on insulator, F
remove them.
q When installing insulator avoid large gaps or interference between insulator and each exhaust
pipe. G
q Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gas leakage.
q Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehi- H
cle side. Check each part for unusual interference, and then tighten them to the specified torque.
q When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
left directions. I
q Install tail tube to main muffler as follows.
Tail tube
J
Install tail tube (3) to main muffler (1) as shown in the figure.
2 : Band
CAUTION: K
The emboss (B) of tail tube (3) shall be properly fitted to the slit
(A) of main muffler (1).
L
M
PBIC3362E
INSPECTION AFTER INSTALLATION
q With the engine running, check exhaust tube joints for gas leakage and unusual noises.
q Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
EX-3
EXHAUST SYSTEM
EX-4
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